Food Jars, Cans Series Blow Molding Machine

Two-step PET blow molding machine for wide-mouth food jars & cans. 800 ml–15,000 ml. Up to 180 mm neck. 4,600 bph. UK supply.

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Two-Step Blow Molding Machine · UK Market

Food Jars & Cans Series
Blow Molding Machine

Engineered for high-neck, wide-mouth PET containers — from condiment jars to food-grade canisters — the HGA.ES / HGA.FS series sets a new benchmark in output consistency and energy efficiency for UK food packaging manufacturers.

What Is a Two-Step Blow Molding Machine for Food Packaging?

HGA.ES / HGA.FS Series — Wide-Mouth Container Production

Food Jars, Cans Series Blow Molding MachineThe Food Jars and Cans Series is a dedicated line of two-step blow molding machines engineered specifically for producing wide-mouth, large-volume PET containers used across the UK food manufacturing sector. In a two-step process, preforms are first injection-moulded separately, then fed into this machine for reheating and stretch blow moulding — a method that delivers superior wall-thickness consistency and dramatically better output repeatability compared with single-stage alternatives. The separation of injection and blow stages means you can optimise each independently, which is exactly the operational flexibility demanded by modern UK co-packers and branded food producers.

Widely used for blowing wide-mouth packaging containers for dried fruits, condiments, edible oils, and food-grade cans of all sizes, this series holds a distinction that matters on the factory floor: the no-cut, easy-open can blow molding machine within the series is a domestic first in China, capable of blowing containers with a neck diameter reaching up to 180 mm. That translates directly into a broader product catalogue for UK packaging lines without the need to invest in separate equipment platforms. The series combines stable, energy-saving operation with consistently high-quality finished containers — making it a compelling choice for UK food processors looking to control in-house packaging costs without compromising on output quality.

What sets this machine apart is the deliberate engineering balance: the heating carousel, the stretch rod mechanics, and the cavity tooling are all matched to the viscosity and thermal profile of food-grade PET, with the result that scrap rates remain low and cycle times stay predictable across extended production runs. Whether you are producing 800 ml condiment jars for a retail chain or 15-litre food-service canisters for a distributor, there is a model in the HGA series that maps directly to your throughput requirements.

Why UK Food Manufacturers Choose This Blow Molding Machine

Up to 180 mm Neck Diameter

The HGA.FS-1CG220 model supports the widest neck diameters in its class — critical for food-grade wide-mouth jars that must accommodate filling equipment with large apertures. No secondary trimming operation required.

Energy-Saving Operation

Standard heating power ranges from 31.5 kW to 85 kW depending on model, with a low continuous heating load of 8–35 kW. This ratio significantly reduces running costs on high-volume UK production lines where energy tariffs are a core concern.

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Food-Grade Container Consistency

Precise stretch rod control and servo-driven systems ensure that wall distribution remains uniform batch after batch. For UK food companies working to BRC and BRCGS packaging standards, this mechanical repeatability directly supports audit compliance.

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Container Volume Range: 800 ml – 15,000 ml

From compact 800 ml spice jars to 15-litre bulk food canisters, the series spans an exceptional volume range within a single platform family. UK contract manufacturers can serve multiple client SKUs without switching machine types.

Stable Two-Step Architecture

Because injection and blowing are decoupled, preform inventory can be managed flexibly. UK producers can batch-produce preforms at optimal conditions, then blow on demand — reducing downtime and matching production pace to packaging line throughput requirements.

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High Theoretical Output

Output reaches up to 4,600 bottles per hour on the 4-cavity HGA.ES-4C100 model, giving high-volume UK beverage and food packaging lines a throughput that competes with significantly more expensive European alternatives.

How the Two-Step Blow Molding Process Works

Stage 1 — Preform Production (Separate Machine)

Food-grade PET resin is injection-moulded into precision preforms at a dedicated injection machine. The preforms are produced to an exact weight and neck finish, then cooled and stored. This separation allows independent quality control at the preform stage — a critical advantage when working with wide-neck food-grade designs where consistency of neck geometry is non-negotiable.

Stage 2 — Reheating and Stretch Blow Moulding (This Machine)

Stored preforms are loaded into the HGA series machine, where an infrared heating carousel brings them to precise blow temperature. Stretch rods then extend the preform axially while high-pressure air (26–35 kg/cm²) expands it radially against the mould cavity. The result is a biaxially oriented PET container with excellent clarity, barrier properties, and top-load strength — all essential for UK retail food packaging.

Material Compatibility

  • Food-grade PET (polyethylene terephthalate) — primary material
  • Recycled PET (rPET) — compatible with food-grade rPET preforms
  • PP (polypropylene) — selected model configurations on request
  • PEN (polyethylene naphthalate) — for high-barrier food applications

PET remains the dominant choice across UK food packaging due to its combination of transparency, chemical resistance, and recyclability — all factors that align with UK Government packaging targets under the Extended Producer Responsibility (EPR) framework.

Typical Application Sectors (UK)

  • Dried fruits, nuts, and snack packaging
  • Condiment and sauce jars (wide-mouth)
  • Edible oil containers — 1 L to 5 L
  • Food-service bulk canisters — up to 15,000 ml
  • Peanut butter, spreads, and paste containers
  • Pet food supplement jars
  • Vitamin and supplement wide-mouth bottles
  • Honey and syrup containers

Container Samples Produced by This Machine

Wide-mouth food jars and cans blown on the HGA.ES series

PET Food Jars and Cans Blown by HGA Series Two-Step Blow Molding Machine

Technical Specifications

HGA.ES / HGA.FS Food Jars and Cans Series — Full Parameter Table

CategoryParameterUnitHGA.ES-1C130HGA.ES-2C130HGA.ES-2C150HGA.ES-2C200HGA.ES-2C260HGA.ES-4C100HGA.ES-4C130HGA.ES-4C150HGA.FS-1CG220
MoldingClamping Strokemm150160190215275128148165225
Mold-Open Distancemm350360440499635328378415509
Mold-Close Distancemm200200250284360200230250284
Stretching Strokemm350350450500550350400400500
Bottom Mold-Open Distancemm505050505050505050
Preform Holder386060504292928640
Cavities122224441
ContainerMax. Container Volumeml100015002500500015000800150025005000
Neck Diameter Rangemm98981101381686898110138
Max. Container Diametermm11011013018024080110130190
Max. Container Heightmm260250250350450250250230330
Theoretical Outputbph1000180018001600900460032004000600
Electrical SystemMax. Heating PowerkW31.542.542.5856862.5687836
Heating Power (Continuous)kW128–1318353521303214
Air SystemOperating Pressurekg/cm²777777777
Low Pressure Air Consumptionltr/min8006006006001200800800800800
Blowing Pressurekg/cm²3526–3526–35303535353030
High Pressure Air Consumptionltr/min8001000–15001000–15006000160004000600065003500
Cooling WaterOperating Pressurekg/cm²65–65–65–65–65–65–65–65–6
Temperature8–128–108–108–128–108–128–128–128–12
Flow Rateltr/min30303091.45030406030
MachineSize L x W x Hmm2525x1525x19953600x1800x19804290x1800x22204300x2100x25005570x2090x25004170x1930x23405450x2070x23206200x2150x20504200x2070x2000
Weightkg250030003500450075004000650080003200

Customer Success Case Study

A real-world deployment in the UK food packaging sector

Case Study · UK · Food Manufacturing

Midlands-Based Food Co-Packer Brings Wide-Mouth Jar Production In-House

A contract food packaging business operating out of the West Midlands had for years sourced its wide-mouth PET jars from a third-party supplier based in Poland. Rising shipping costs, lead times that were stretching from four weeks to over two months, and increasing client pressure to reduce packaging waste drove the management team to evaluate in-house blow moulding capacity.

After a technical review process comparing several suppliers, the company commissioned two units of the HGA.ES-2C150 two-step blow molding machine. The primary brief was to produce 500 ml to 2,500 ml food-grade PET jars for condiment, dried herb, and snack lines, all to BRC packaging standards. The two-step architecture was a deliberate choice: the company already operated an injection unit for closures, so preform production could be integrated into existing shift patterns without capital expenditure on injection capacity.

+38%
Reduction in per-unit packaging cost within 14 months
1,800
Jars per hour per machine — sustained over 12-hour shifts
Zero
BRC packaging non-conformances in first six months of production

What Our Clients Say

“We were sceptical about two-step machines for wide-mouth formats, but the consistency of neck geometry on every jar coming off this line has been genuinely impressive. Our retail client has not raised a single packaging rejection since we switched.”

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Richard T.
Production Manager, West Midlands, UK

“The energy figures are what sold me initially — running costs on these machines are significantly below what we had budgeted based on previous equipment. The technical team also provided genuinely useful commissioning support, which is not always the case with imported machinery.”

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Sarah M.
Engineering Director, Yorkshire Food Group, UK

“We needed a machine capable of running 15-litre food-service canisters reliably — a format that most standard blow moulding suppliers simply could not accommodate. The HGA.ES-2C260 handles this every day. Throughput at 900 bph is exactly what we required to keep our distribution contracts on schedule.”

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James O.
Operations Lead, Scottish Food Distributor, UK

Manufacturing Capability

Custom Blow Molding Machine Solutions for UK Packaging Lines

Behind the HGA series is a manufacturing facility built for precision custom work. Our engineering team works directly with UK food packaging clients to modify mould tooling, adjust cavity configurations, alter preform holder geometry, or integrate bespoke automation interfaces that connect with existing filling and labelling lines. If a standard model from the specification table does not fully match your container geometry or production layout, a modified configuration can be developed without disrupting your project timeline.

We supply complete tooling packs, spare part inventories, and remote engineering support tailored to UK voltage and utility standards. Delivery lead times and commissioning schedules are agreed at the quotation stage, giving your project team a fixed planning basis.

Get a Quote — [email protected]

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Custom Mould Tooling
Cavity geometry, neck finish, and base design modified to your container specification.
Automation Integration
PLC interfaces compatible with Siemens and Omron platforms for full line integration.
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UK Utility Compliance
Machines configured for UK 3-phase supply and CE marking requirements on request.

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A cost-effective injection blow molding machine designed as a direct operational replacement for the Bloma IBM45. Suitable for small-volume pharmaceutical and food supplement bottle formats widely used across UK production facilities.

View ZQ40 Details

IBM Replacement · High-Volume Series

ZQ135 — Replacement for Jomar IBM175

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View ZQ135 Details

Frequently Asked Questions

Answers to common questions from UK food packaging professionals

What is the price or cost of a two-step blow molding machine for wide-mouth food jars in the UK, and how does it compare to single-stage options?

The HGA series covers a range of price points depending on model, cavity count, and any custom tooling requirements. Two-step machines typically require a higher initial capital outlay than single-stage alternatives, but the operating cost per container is substantially lower at volume — particularly when preform production is already available in-house. For a current UK supply price and lead time, please contact us at [email protected] with your container specification and target output volume.

How does a two-step blow molding machine differ from a one-step injection blow molding machine when producing wide-mouth food containers for UK retail packaging lines?

In a two-step process, preform production and container blowing are separated into distinct operations. This means preforms can be quality-checked independently before blowing, and the blowing machine can be run at its optimal cycle rate without being tied to the injection cycle. For wide-mouth food containers — where neck geometry consistency is critical for cap fit and seal integrity — the two-step approach delivers more reliable dimensional repeatability across long production runs than a single-stage process.

Which model in the HGA series is best suited for producing 5-litre or larger PET food canisters for UK food-service distribution?

The HGA.ES-2C200 handles containers up to 5,000 ml, while the HGA.ES-2C260 extends this to 15,000 ml with a maximum container diameter of 240 mm. For UK food-service distributors requiring large-volume canisters with wide neck openings, the HGA.ES-2C260 is the model of choice. It operates with a theoretical output of 900 bottles per hour, which typically aligns well with filling line speeds in food-service bulk packaging operations.

Where can a UK food packaging manufacturer find a reliable supplier of two-step stretch blow molding machines for wide-mouth PET jar production, and what lead times should they expect?

We supply the HGA series directly to UK food packaging manufacturers, with machines built to UK utility specifications and shipped with full documentation. Lead times vary by model configuration — standard models typically ship within 8–14 weeks of order confirmation, while custom tooling configurations may extend this by 4–6 weeks. We recommend contacting our team early in the capital planning cycle so that commissioning can be scheduled without disrupting production ramp-up timelines.

What is the maximum neck diameter this blow molding machine can produce, and is it suitable for UK condiment jar formats that require a 100 mm or larger neck finish?

The HGA.FS-1CG220 reaches a neck diameter of up to 180 mm — the widest in the series and a domestic first in its machine class. This makes it directly suitable for UK condiment, sauce, and wide-mouth food jar formats where a 100 mm or larger neck finish is required. Standard models in the HGA.ES range cover neck diameters from 68 mm up to 168 mm, giving the series broad coverage across the common neck standards used in UK food and speciality retail packaging.

How much energy does a two-step PET blow molding machine consume per hour when running wide-mouth food jar production on a UK industrial site?

Continuous heating power in the HGA series ranges from 8 kW to 35 kW depending on model and container size — well below the rated maximum heating capacity, which exists to support initial heat-up cycles. For a mid-range model such as the HGA.ES-2C150 running standard food jar production, operators typically see continuous draw in the 18–22 kW range during steady-state production. For UK sites operating on time-of-use tariffs, this profile is generally compatible with standard industrial metering arrangements without requiring a dedicated supply upgrade.

Ready to Specify Your Food Jar Blow Molding Machine?

Our engineering team is ready to match the right HGA model to your container specification and UK production requirements.

Get a Quote — [email protected]

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