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What Is a Two-Step Blow Molding Machine for Food Packaging?
HGA.ES / HGA.FS Series — Wide-Mouth Container Production
The Food Jars and Cans Series is a dedicated line of two-step blow molding machines engineered specifically for producing wide-mouth, large-volume PET containers used across the UK food manufacturing sector. In a two-step process, preforms are first injection-moulded separately, then fed into this machine for reheating and stretch blow moulding — a method that delivers superior wall-thickness consistency and dramatically better output repeatability compared with single-stage alternatives. The separation of injection and blow stages means you can optimise each independently, which is exactly the operational flexibility demanded by modern UK co-packers and branded food producers.
Widely used for blowing wide-mouth packaging containers for dried fruits, condiments, edible oils, and food-grade cans of all sizes, this series holds a distinction that matters on the factory floor: the no-cut, easy-open can blow molding machine within the series is a domestic first in China, capable of blowing containers with a neck diameter reaching up to 180 mm. That translates directly into a broader product catalogue for UK packaging lines without the need to invest in separate equipment platforms. The series combines stable, energy-saving operation with consistently high-quality finished containers — making it a compelling choice for UK food processors looking to control in-house packaging costs without compromising on output quality.
What sets this machine apart is the deliberate engineering balance: the heating carousel, the stretch rod mechanics, and the cavity tooling are all matched to the viscosity and thermal profile of food-grade PET, with the result that scrap rates remain low and cycle times stay predictable across extended production runs. Whether you are producing 800 ml condiment jars for a retail chain or 15-litre food-service canisters for a distributor, there is a model in the HGA series that maps directly to your throughput requirements.
Why UK Food Manufacturers Choose This Blow Molding Machine
Up to 180 mm Neck Diameter
The HGA.FS-1CG220 model supports the widest neck diameters in its class — critical for food-grade wide-mouth jars that must accommodate filling equipment with large apertures. No secondary trimming operation required.
Energy-Saving Operation
Standard heating power ranges from 31.5 kW to 85 kW depending on model, with a low continuous heating load of 8–35 kW. This ratio significantly reduces running costs on high-volume UK production lines where energy tariffs are a core concern.
Food-Grade Container Consistency
Precise stretch rod control and servo-driven systems ensure that wall distribution remains uniform batch after batch. For UK food companies working to BRC and BRCGS packaging standards, this mechanical repeatability directly supports audit compliance.
Container Volume Range: 800 ml – 15,000 ml
From compact 800 ml spice jars to 15-litre bulk food canisters, the series spans an exceptional volume range within a single platform family. UK contract manufacturers can serve multiple client SKUs without switching machine types.
Stable Two-Step Architecture
Because injection and blowing are decoupled, preform inventory can be managed flexibly. UK producers can batch-produce preforms at optimal conditions, then blow on demand — reducing downtime and matching production pace to packaging line throughput requirements.
High Theoretical Output
Output reaches up to 4,600 bottles per hour on the 4-cavity HGA.ES-4C100 model, giving high-volume UK beverage and food packaging lines a throughput that competes with significantly more expensive European alternatives.
How the Two-Step Blow Molding Process Works
Stage 1 — Preform Production (Separate Machine)
Food-grade PET resin is injection-moulded into precision preforms at a dedicated injection machine. The preforms are produced to an exact weight and neck finish, then cooled and stored. This separation allows independent quality control at the preform stage — a critical advantage when working with wide-neck food-grade designs where consistency of neck geometry is non-negotiable.
Stage 2 — Reheating and Stretch Blow Moulding (This Machine)
Stored preforms are loaded into the HGA series machine, where an infrared heating carousel brings them to precise blow temperature. Stretch rods then extend the preform axially while high-pressure air (26–35 kg/cm²) expands it radially against the mould cavity. The result is a biaxially oriented PET container with excellent clarity, barrier properties, and top-load strength — all essential for UK retail food packaging.
Material Compatibility
- Food-grade PET (polyethylene terephthalate) — primary material
- Recycled PET (rPET) — compatible with food-grade rPET preforms
- PP (polypropylene) — selected model configurations on request
- PEN (polyethylene naphthalate) — for high-barrier food applications
PET remains the dominant choice across UK food packaging due to its combination of transparency, chemical resistance, and recyclability — all factors that align with UK Government packaging targets under the Extended Producer Responsibility (EPR) framework.
Typical Application Sectors (UK)
- Dried fruits, nuts, and snack packaging
- Condiment and sauce jars (wide-mouth)
- Edible oil containers — 1 L to 5 L
- Food-service bulk canisters — up to 15,000 ml
- Peanut butter, spreads, and paste containers
- Pet food supplement jars
- Vitamin and supplement wide-mouth bottles
- Honey and syrup containers
Container Samples Produced by This Machine
Wide-mouth food jars and cans blown on the HGA.ES series
Technical Specifications
HGA.ES / HGA.FS Food Jars and Cans Series — Full Parameter Table
Customer Success Case Study
A real-world deployment in the UK food packaging sector
What Our Clients Say
“We were sceptical about two-step machines for wide-mouth formats, but the consistency of neck geometry on every jar coming off this line has been genuinely impressive. Our retail client has not raised a single packaging rejection since we switched.”
“The energy figures are what sold me initially — running costs on these machines are significantly below what we had budgeted based on previous equipment. The technical team also provided genuinely useful commissioning support, which is not always the case with imported machinery.”
“We needed a machine capable of running 15-litre food-service canisters reliably — a format that most standard blow moulding suppliers simply could not accommodate. The HGA.ES-2C260 handles this every day. Throughput at 900 bph is exactly what we required to keep our distribution contracts on schedule.”
Manufacturing Capability
Custom Blow Molding Machine Solutions for UK Packaging Lines
Behind the HGA series is a manufacturing facility built for precision custom work. Our engineering team works directly with UK food packaging clients to modify mould tooling, adjust cavity configurations, alter preform holder geometry, or integrate bespoke automation interfaces that connect with existing filling and labelling lines. If a standard model from the specification table does not fully match your container geometry or production layout, a modified configuration can be developed without disrupting your project timeline.
We supply complete tooling packs, spare part inventories, and remote engineering support tailored to UK voltage and utility standards. Delivery lead times and commissioning schedules are agreed at the quotation stage, giving your project team a fixed planning basis.
Related Injection Blow Molding Machine Replacements
Looking for injection blow molding alternatives? Explore our ZQ replacement series — direct-fit IBM machine options for UK food and pharmaceutical packaging lines.
IBM Replacement · Compact Series
ZQ40 — Replacement for Bloma IBM45
A cost-effective injection blow molding machine designed as a direct operational replacement for the Bloma IBM45. Suitable for small-volume pharmaceutical and food supplement bottle formats widely used across UK production facilities.
IBM Replacement · High-Volume Series
ZQ135 — Replacement for Jomar IBM175
The ZQ135 is engineered to replace the Jomar IBM175 in high-output injection blow moulding applications. Ideal for UK food, personal care, and household product bottle lines where maintaining Jomar-compatible preform tooling is a priority.
Frequently Asked Questions
Answers to common questions from UK food packaging professionals
Ready to Specify Your Food Jar Blow Molding Machine?
Our engineering team is ready to match the right HGA model to your container specification and UK production requirements.
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