Replacement of Jomar IBM65 Injection Blow Molding Machine – ZQ60

ZQ60 Injection Blow Molding Machine — Full European structure, 600KN clamping, 260–383g shot weight, 1–2000ml bottles. Jomar IBM65 class replacement. UK supply & commissioning available.

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EP-ZQ Series · Injection Blow Molding Machine

ZQ60 Injection Blow Molding Machine

Replacement Reference for Jomar IBM65 · Supplied to UK Manufacturers

⚠ Brand names mentioned are for reference only to assist machine selection. We do not manufacture or sell Jomar-branded products.

ISBM MachineThe EP ZQ60 injection blow molding machine is a high-performance, full-European-structure IBM system designed to replace or upgrade aging Jomar IBM65 lines operating across UK pharmaceutical, personal care, and food-grade packaging facilities. Engineered with a unique pressurised clamping mechanism and servo-driven rotary table, the ZQ60 delivers production-line reliability with energy savings of 10–20% versus comparable machines in the same class. Its 60-tonne clamping force and expanded injection weight capacity make it a compelling choice for British manufacturers seeking to modernise their injection blow molding operations without extensive tooling changes or extended downtime.

Why UK Manufacturers Choose the ZQ60

20–30% Higher Clamping Force

Full European-style structure provides 600 KN injection clamping force, outperforming comparable machines in the same category — giving you better mould control and reduced flash on precision parts.

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10–20% Energy Reduction

The unique pressurised booster clamping cylinder is decoupled from the mould open/close sequence. This means the hydraulic circuit is significantly less loaded during cycling, driving down operating energy by 10–20% versus industry norms.

Standard Servo Rotation

A servo-driven rotary table replaces traditional mechanical cam indexing, resulting in a simpler mechanical assembly, faster maintenance access, and noticeably quieter operation on the production floor.

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Expanded Injection Capacity

With injection weights of 260 g and 383 g (depending on screw selection), the ZQ60 offers a meaningful capacity upgrade over the Jomar IBM65’s 205 g ceiling — accommodating heavier preforms and wider container neck diameters without compromising cycle time.

How the ZQ60 Injection Blow Molding Machine Works

The injection blow molding process combines two stages within a single rotary platform. Molten resin — typically HDPE, PP, or PET — is injected around a core rod to form a precise parison in the injection station. The rotary table then indexes 120 degrees, positioning the parison inside the blow mould. Compressed air at 0.7–1.2 MPa is introduced through the core rod, expanding the parison against the mould wall to form the finished container. The completed bottle is then ejected at the third station during the same machine cycle. This integrated, one-step approach eliminates the need for separate preform handling, reducing contamination risk — a critical advantage in UK pharmaceutical and personal care manufacturing where GMP traceability is mandatory.

The ZQ60 is well-suited to container volumes from 1 ml to 2,000 ml, covering a broad range of packaging needs. Typical applications in the UK market include dropper bottles for eye and ear medications, narrow-neck bottles for personal care serums, food-safe HDPE containers for condiments, and cosmetic packaging for prestige brands. The machine’s full European structural framework means mould dimensions follow widely adopted European standards, making tooling sourcing and mould manufacture straightforward for British toolmakers.

Injection blow molded bottle samples produced by ZQ60

Sample containers produced by the ZQ60 injection blow molding machine

Pharmaceutical Bottles
Personal Care Packaging
Food-Grade HDPE Containers
Cosmetics & Serums
Nutraceutical Bottles
Household Chemical Bottles

Technical Specifications – ZQ60

System / ParameterUnitZQ60
INJECTION SYSTEM
Screw Diametermm45 / 50
Screw L/D Ratio%22:1
Injection Weightg260 / 383
Heating PowerKW14
Number of Barrel Zones3+N
Injection Strokemm160
CLAMPING SYSTEM
Injection Clamping ForceKN600
Opening Stroke for Injectionmm140
Blowing Clamping ForceKN100
Opening Stroke for Blowingmm140
Rotary Table Lift Heightmm70
MOULD
Max Platen Size (L x W)mm600 x 390
Mould Thicknessmm240
Max Bottle Diametermm120
Max Bottle Heightmm220
Suitable Bottle Volume Rangeml1 – 2,000
Stripping Strokemm230
HYDRAULIC SYSTEM
Hydraulic PressureMPa14
Motor PowerKW18.5 / 22
Dry Cycle Times4
Total PowerKW37
Operating Power Rate%52 – 70
UTILITIES & DIMENSIONS
Min. Compressed Air PressureMPa0.7 – 1.2
Compressed Air CapacityM³/min0.7
Cooling Water FlowM³/h4
Cooling Water PressureMPa0.3 – 0.4
Machine Dimensions (L x W x H)M3.8 x 1.4 x 1.8
Net WeightTon5

* Parameters are for reference. Due to ongoing equipment improvement, the manufacturer reserves the right to modify specifications without notice.

ZQ60 Mould Cavitation Reference

Maximum available cavities per container volume — for planning purposes only:

Container Volume10 ml30 ml60 ml100 ml250 ml500 ml1,000 ml
Max Cavities1412108532

ZQ60 vs. Industry Reference Models

Brand names are referenced for machine-selection guidance only. We supply the ZQ60 as an independent product.

ParameterZQ60 (Ours)Jomar IBM65*SUMA 65iB*Bloma IBM50*
Clamping Force600 KN460 KN580 KN500 KN
Screw Diameter45 / 50 mm45 mm40 / 50 mm50 mm
Injection Weight260 / 383 g205 g169 / 264 g240 g
Mould Size (mm)600 x 390432 x 660620 x 400620 x 430
Machine Size L x W x H (M)3.8 x 1.4 x 1.82.92 x 1.98 x 3.414 x 1.7 x 2.3620 x 430 x 2.55

* Third-party brand data cited for reference comparison only. Figures are approximate and subject to model variant. ZQ60 data verified by manufacturer.

Auxiliary Equipment & Complete Line Solutions

The ZQ60 injection blow molding machine integrates seamlessly into a complete production line. Standard auxiliary systems supplied alongside the main machine include raw material hopper dryers, temperature-controlled water chillers, compressed air treatment systems, and bottle conveyor outfeed units. For UK buyers operating under strict BRC or BFS standards, we can configure the line with enclosed conveyor systems and static eliminator modules, ensuring particulate control during the blow-off and ejection stages. Optional downstream integration points include in-line leak testers, checkweighers, labelling systems, and automated bin tippers — allowing you to build a lights-out bottling cell from a single source.

Injection blow molding machine auxiliary equipment

Client Success: UK Pharmaceutical Packaging Upgrade

Case Study · East Midlands, UK · Pharmaceutical Packaging

A mid-sized contract packaging business based in Nottingham had operated a Jomar IBM65 for eleven years producing 30 ml and 60 ml HDPE dropper bottles for ophthalmic and topical medication clients. The machine was approaching end-of-life, with increasing downtime related to worn hydraulic seals and an obsolete control board. Sourcing spare parts was taking six to eight weeks, causing supply chain delays for two major NHS-registered pharmaceutical clients.

After a technical review, the company installed a ZQ60 injection blow molding machine in Q3. The machine was fully operational within four days of delivery, using their existing core rods with minor adaptor tooling. Production efficiency improved by 18% thanks to the faster 4-second dry cycle, and the monthly electricity bill for the machine dropped by approximately 14% — confirmed by their facilities manager over a 90-day monitoring period. Their two pharmaceutical clients were informed of the equipment change and both completed re-qualification audits within six weeks, maintaining uninterrupted supply.

“The changeover was smoother than we expected. The technical support team was available throughout commissioning, and the machine’s output consistency has been excellent across the 30 ml dropper line.” — Production Manager, Nottingham

IBM machine manufacturing workshop

★★★★★

“We replaced our old IBM machine with the ZQ60 and immediately noticed the quieter operation and faster cycle. Our 100 ml bottle line runs 8 cavities without any issues. Very happy with the ROI.”

— Operations Director, personal care manufacturer, West Yorkshire

★★★★★

“The energy savings were real and measurable. We run the machine across two shifts and the lower operating power percentage makes a noticeable difference to our utility costs. The servo rotation indexing is very smooth.”

— Technical Manager, nutraceutical packaging, Surrey

★★★★★

“Getting spare parts for our old Jomar had become a real headache. The ZQ60 has straightforward hydraulics and the service documentation is thorough. We have not had a single unplanned stoppage in eight months of production.”

— Plant Engineer, food packaging company, Greater Manchester

Manufacturing Facility & Custom Configuration

Every ZQ60 is manufactured at our dedicated precision engineering facility, which spans over 12,000 m² and operates under a rigorous quality management system. The production floor houses CNC machining centres, coordinate measuring machines, and hydraulic test rigs — giving us end-to-end control over every critical component from the plasticising barrel to the rotary table bearing assembly. For UK buyers, all machines shipped to Great Britain comply with CE marking requirements and are prepared for documentation packs suitable for BS EN ISO records.

Customisation is a core part of our service. We routinely configure the ZQ60 for specific resin types — including medical-grade PP, BPA-free HDPE, and crystal-clear PET — with screw and barrel geometry matched to the rheological profile of the material. Mould temperature control circuit routing, platen drilling patterns, and operator panel layouts can all be tailored to site-specific requirements. For customers transitioning from Jomar IBM65 tooling, our engineering team will review your existing core rod and mould dimensions and advise on the most cost-effective adaptor path to get your current tooling running on the ZQ60 with minimal modification.

ZQ60 production facility quality control
Blow molding machine factory floor

Related Injection Blow Molding Machines

If you need a different capacity range, our EP-HGYS series offers high-speed and high-volume variants for demanding UK production environments:

HGYS200-V4

High-efficiency 200T servo injection blow molding machine for demanding pharmaceutical and personal care production lines. Expanded platen and multi-cavity capability.

View HGYS200-V4 →

HGYS150-V4-EV

All-electric 150T injection blow molding machine delivering ultra-precise process control and the lowest possible energy footprint for cleanroom and pharmaceutical packaging applications.

View HGYS150-V4-EV →

 

IBM machine peripheral equipment setup

Frequently Asked Questions

Questions UK buyers commonly ask when considering the ZQ60 injection blow molding machine

What is the price or estimated cost of a ZQ60 injection blow molding machine for a UK pharmaceutical packaging facility?
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Pricing for the ZQ60 depends on the screw diameter selected, auxiliary equipment configuration, mould customisation requirements, and delivery terms to your UK site. For pharmaceutical packaging operations in England, Scotland, or Wales, we recommend requesting a formal quote with your container dimensions, required cavitation, and target resin type so we can build an accurate total line cost. Contact us at [email protected] for a tailored quotation.

How does the ZQ60 compare to the Jomar IBM65 when transitioning an existing UK personal care bottling line?
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The ZQ60 offers a higher injection clamping force of 600 KN versus 460 KN on the Jomar IBM65 reference model, along with a significantly greater maximum injection weight of up to 383 g compared to 205 g. The machine footprint is compact at 3.8 x 1.4 x 1.8 M, which is smaller than the Jomar footprint in height — important for facilities with lower ceiling clearances. Existing core rod tooling can often be adapted with minor modifications, and our engineers provide a pre-delivery compatibility assessment at no charge.

Which resin materials is the ZQ60 injection blow molding machine compatible with for BPA-free bottle production in the UK?
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The ZQ60 processes HDPE, PP, PET, and LDPE as standard materials. For BPA-free requirements — common in UK food contact and infant product regulations — both HDPE and PP options are fully supported. Custom screw geometries are available for high-viscosity medical-grade PP and for clear PET applications where optical clarity is a commercial requirement. Please specify your resin grade when requesting a quote so we can match the screw and barrel configuration accordingly.

Where can I find a reliable injection blow molding machine supplier in the UK who can supply and commission a ZQ60?
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We supply the ZQ60 directly to UK buyers with delivery typically within 10–14 weeks from order confirmation, depending on customisation requirements. Our commissioning engineers can travel to your site in England, Scotland, or Wales for machine installation, test runs, and operator training. Post-commissioning support is provided by a dedicated technical team reachable via email and video call. Reach out via [email protected] to discuss your project timeline.

How many cavities can the ZQ60 run when producing 60 ml bottles for a UK cosmetics brand?
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For 60 ml containers, the ZQ60 supports a maximum of 10 cavities per cycle based on the mould cavitation reference data. With a 4-second dry cycle time, this configuration delivers excellent throughput for cosmetic bottle formats common in the UK prestige and mass-market sectors. Actual cavitation depends on final bottle geometry, neck diameter, and wall thickness — our applications team can run a cavitation feasibility review based on your bottle drawing.

When is the best time to get a quote for an injection blow molding machine replacement if our Jomar line is still operational in the UK?
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Ideally, you should initiate the procurement process at least five to six months before your planned changeover date. This allows time for the quotation and technical alignment phase, production and quality checks, sea freight transit to UK ports, customs clearance, and site installation. Starting early also gives your team time to plan the requalification process — particularly important for pharmaceutical clients who require documented equipment change notifications under GMP frameworks. Email us now to begin the process.

Ready to Upgrade Your Injection Blow Molding Line?

Speak to our UK project team about the ZQ60. We will assess your current setup and provide a no-obligation proposal.

Get a Quote Today

Disclaimer: Brand names including Jomar, SUMA, Uniloy, and Bloma are referenced solely to assist customers in identifying compatible machine class equivalents. ISBM-Equipment.com is an independent manufacturer and does not manufacture, distribute, or claim affiliation with any third-party brand mentioned on this page. All trademarks remain the property of their respective owners.

edit by gzl