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HGY200-V4 One-step Injection Stretch Blow Moulding Machine
High-Precision PET/PETG Solutions for the UK Manufacturing Sector
1. Product Overview
The manufacturing landscape demands efficiency, precision, and reliability. The HGY200-V4 represents the pinnacle of injection stretch blow molding technology, designed specifically to meet the rigorous standards of the modern packaging industry. As a premier isbm machine manufacturer, EVER-POWER brings you a solution that integrates the injection and blowing processes into a seamless, energy-efficient operation.
Engineered for versatility, this machine excels in processing PET and PETG materials, delivering crystal-clear containers with superior structural integrity. Unlike traditional two-step processes, our isbm machine utilizes a “One-step” method where the preform is molded and immediately stretched and blown into the final shape within the same cycle. This ensures that the residual heat from the injection phase is utilised efficiently, significantly reducing energy consumption and eliminating the need for reheating preforms.
For businesses in the United Kingdom looking to scale production without compromising on quality, the HGY200-V4 serves as a robust bottle molder capable of producing containers ranging from small pharmaceutical vials to large cosmetic bottles. With a theoretical injection capacity reaching up to 310g (standard) and highly customizable screw configurations, this equipment defines what a high-performance isbm mold injection machines supplier should offer.
2. Technical Specifications for HGY200-V4
Understanding the precise capabilities of your equipment is vital. Below are the detailed parameters derived directly from the HGY200-V4 technical standards.
| Component / Feature | Specification / Brand |
|---|---|
| Servo System | Using 3 sets of servo pump systems |
| Servo Motor Power | 49.2KW (Inovance / WEICHI) |
| PLC Control System | Inovance / MIRLE PLC |
| Turntable Rotation | Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer |
| High-Pressure Valve | American Parker |
| Air Cylinder | Airtak |
| Hydraulic Control Valve | YUKEN (Taiwan, China) |
| Screw Heating | Nano-far-infrared energy-saving heating ring (10KW) |
| Blow Molding Structure | Hydraulic cylinder or dual servo motor mold damping system with high-pressure compensation |
| Total Power | 59.2KW |
Detailed Specification Parameters
| Item | Unit | Parameters | |||
|---|---|---|---|---|---|
| Screw Diameter | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 |
| Screw Rotational Speed | r/min | 270 | 180 | 150 | 150 ~ 220 |
| Injection Clamping Force | KN | 300 | |||
| Blowing Clamping Force | KN | 200 | |||
| Heating Power | KW | 10 | |||
| Machine Size (L*W*H) | MM | 4800 x 2000 x 3200 | |||
| Weight | T | 13 | |||
Product Dimensions Capabilities
| Product Quantity (PCS) | 1 | 2 | 3 | 4 | 5 | 6 | 8 | 10 |
|---|---|---|---|---|---|---|---|---|
| Bottle Diameter (mm) | 118 | 110 | 105 | 100 | 68 | 65 | 45 | 38 |
| Max. Bottle Volume (ml) | 2500 | 1500 | 900 | 750 | 350 | 200 | 50 | 30 |
The HGY200-V4 is engineered with world-class components and precision-driven parameters to ensure high-performance injection stretch blow molding operations for the UK market.
Technical Standard
- Using 3 sets of servo pump systems
- Inovance/ WEICHI servo motor power: 49.2KW
- Using the Inovance/ MIRLE PLC
- Turntable equipped with Japan Yaskawa or WEICHI servo motor with Taiwan TSUNTIEN reducer
- Using American Parker high-pressure valve
- Using Airtak air cylinder
- Integrated control box or built-in system for high accuracy temp control
- Hydraulic pressure control valve of YUKEN from Taiwan, China
- Screw heated by nano-far-infrared energy-saving heating ring (10KW)
- Blow molding structure: hydraulic cylinder or dual servo motor mold damping
- Injection unit controlled by single cylinder; melt motor hydraulic or servo controlled
- Total power of the machine: 59.2KW
Machine Parameter
| Screw Diameter | 50mm (optional) |
| Theoretical Injection Capacity | 310g |
| Injection clamping force | 300KN |
| Upper mold stroke | 460mm |
| Lower mold stroke | 210mm |
| TEMP. Regulating core stroke | 250mm |
| TEMP. regulating barrel stroke | 250mm |
| Take-out stroke | 175mm |
| Blowing clamping force | 200KN (single side) |
| Blow core stroke | 300mm |
| Blow mold stroke | 75+75mm |
| Oil tank VOL | 300L |
| Size (L*W*H) | 4.8*2*3.2m |
| Weight | 13T |
3. How to Choose the Right ISBM Machine Configuration
Assess Your Volume Requirements
The isbm meaning in production efficiency relates directly to cavitation. The HGY200-V4 offers flexibility from single cavity production for large 2.5L bottles to 12-cavity setups for small 20ml vials. Determine your target output per hour to select the correct mold configuration.
Screw Diameter Selection
We offer screw diameters of 40mm, 50mm, 55mm, and 60mm. A larger diameter increases the theoretical injection volume (up to 480 cm³). Selecting the right screw ensures your bottle molder processes the material without degrading the PET/PETG resin properties.
Clamping Force Considerations
With 300KN injection clamping force and 200KN blowing clamping force, the HGY200-V4 is robust. Ensuring your machine has sufficient clamping force prevents flash on the final product, a critical factor when choosing an isbm machine manufacturer.
4. Main Features and Benefits of the HGY200-V4
- Energy Efficient Servo Systems
Utilising 3 sets of servo pump systems reduces power consumption significantly compared to traditional hydraulic systems. The nano-far-infrared heating ring further optimizes thermal efficiency. - Global Top-Tier Components
We integrate components from world-renowned brands: Parker high-pressure valves (USA), Yaskawa servo motors (Japan), and Inovance PLCs. This ensures your isbm machine operates with British-standard reliability. - Precision Control
The integrated temperature control box and advanced PLC allow for highly accurate temperature regulation and operation. The upper and lower mold strokes are precise to the millimetre, ensuring consistent bottle wall thickness. - Compact Design
Measuring 4.8m x 2m x 3.2m, the HGY200-V4 packs industrial-grade power into a footprint that optimizes your factory floor space, a crucial consideration for UK facilities where space is at a premium.
5. Applications and Working Principles of ISBM Technology
The injection stretch blow molding process is the preferred method for producing high-quality containers requiring precise neck finishes and optical clarity. The working principle involves injecting molten plastic into a preform mold, then transferring it (while still hot) to a blow mold where it is stretched vertically by a core rod and blown radially by high-pressure air.
Cosmetics Packaging
Production of high-clarity mascara tubes, lotion bottles, and cream jars with complex neck geometries.
Pharmaceuticals
Manufacturing precise medicine bottles and pill jars that require tight seal integrity and sterile production environments.
Beverage & Food
Ideal for premium water bottles, baby feeding bottles (PC/PPSU), and specialty condiment containers.
6. Related and Complementary Products from Ever-Power
As a comprehensive isbm mold injection machines supplier, we support your entire production line.
Precision Molds
Custom-designed molds for specific bottle geometries.
Auxiliary Chillers
Industrial chillers to maintain optimal mold temperatures.
Air Compressors
High-pressure air systems required for the blowing phase.
Resin Dryers
Dehumidifying dryers to ensure PET/PETG moisture control.
7. Why Choose Ever-Power for Your ISBM Requirements
Choosing the right blow molding machine manufacturer is a strategic decision for your business. EVER-POWER distinguishes itself through a commitment to quality, innovation, and customer support tailored for the UK market.
We offer a high-performance range of machines engineered for precision and reliability. Our current lineup includes the HGY150-V4 (fully compatible with the Japanese ASB-12M model), the HGY250-V4 (fully compatible with the Japanese ASB-70DPH model), and the HGY200-V4 (fully compatible with the Japanese Aoki 250 model). These units are designed to integrate seamlessly into production lines that require international standard specifications and cross-platform compatibility.
8. Frequently Asked Questions
What materials can the HGY200-V4 process?
The machine is optimized for PET and PETG, materials known for their clarity and strength. It is suitable for cosmetic, medical, and food-grade applications.
What is the “One-step” ISBM meaning?
One-step injection stretch blow molding means the preform is injected and then blown into a bottle within the same machine cycle without cooling down completely. This saves energy and improves bottle aesthetics.
Does EVER-POWER provide service in the UK?
Yes, we supply machines globally, including to the United Kingdom, and offer remote technical support, spare parts shipping, and installation guidance.
What is the lead time for this bottle molder?
Standard lead times range from 45 to 60 days, depending on customization requirements for molds and screw configurations.
Can I use my existing molds with the HGY200-V4?
Molds typically need to be designed for the specific machine platen and stroke. We recommend using our custom mold design services to ensure compatibility and performance.
How energy efficient is this machine?
With the inclusion of servo motors and nano-far-infrared heating, the HGY200-V4 consumes approximately 30-40% less energy than comparable hydraulic machines.
9. Customer Reviews
“The precision on the HGY200-V4 is outstanding. We switched from a two-step process, and the energy savings were immediate. Excellent support for the UK market.”
“As a cosmetic bottle supplier, clarity is everything. This machine delivers flawless PET bottles every cycle. The servo motors are incredibly quiet too.”
“We needed a reliable ISBM machine manufacturer who could handle custom molds. EVER-POWER delivered on time and the machine build quality is robust.”
“Great value for money. The interface is intuitive, and the Parker valves give me confidence in the hydraulics. Highly recommended.”
Ready to Upgrade Your Production Line?
Contact EVER-POWER today for a bespoke quote on the HGY200-V4 Injection Stretch Blow Moulding Machine.
edit by gzl
