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HGYS150-V4-EV One-Step Injection Stretch Blow Moulding Machine
Revolutionising the production of high-grade PET/PETG containers with precision engineering. As a premier isbm machine manufacturer, EVER-POWER delivers the HGYS150-V4-EV, offering superior clarity and efficiency for pharmaceutical, cosmetic, and infant care applications.
Product Overview: Redefining the ISBM Process
In the competitive landscape of plastic container manufacturing, the injection stretch blow molding (ISBM) process stands as the gold standard for producing bottles with intricate geometries and crystal-clear aesthetics. The HGYS150-V4-EV is a state-of-the-art 4-station machine designed by HENGGANG and distributed by EVER-POWER. It integrates injection, temperature conditioning, stretch-blowing, and product ejection into a single, seamless operation.
Understanding the isbm meaning requires looking at the synergy between material science and mechanical precision. Unlike traditional two-step processes, our one-step solution ensures that the preform is moulded and blown while still retaining its optimal thermal history. This results in superior biaxial orientation, enhancing the bottle’s mechanical strength and barrier properties.
As a leading blow molding machine manufacturer, we have equipped this model with a robust hydraulic system and advanced servo controls. It is specifically engineered to process PET and PETG materials, making it the ideal bottle molder for premium markets in the UK and Europe. Whether you are producing high-end cosmetic jars or durable pharmaceutical vials, the HGYS150-V4-EV ensures dimensional stability and reduced energy consumption.
Technical Specifications for HGYS150-V4-EV
Detailed parameters for the One-step Injection Stretch Blow Moulding Machine (4-station).
| Item | Unit | Parameters (Optional Screw Sizes) | ||
|---|---|---|---|---|
| Machine Name | – | One-step Injection Stretch Blow Moulding Machine (4-station) | ||
| Model | – | HGYS150-V4-EV | ||
| Manufacturer | – | HENGGANG | ||
| Applicable Material | – | PET / PETG | ||
| Screw Diameter | MM | 40 | 50 | 55 |
| Theoretical Injection Volume | CM³ | 188 | 392 | 475 |
| Screw Rotational Speed | r/min | 350 | 350 | 350 |
| Injection Clamping Force | KN | 150 | ||
| Blowing Clamping Force | KN | 200 | ||
| Motor Power | KW | 102.8 | ||
| Heating Power | KW | 10 | ||
| Blowing Air Pressure | Mpa | 2.0 – 3.5 | ||
| Machine Dimensions (L*W*H) | MM | 5200 x 1800 x 3300 | ||
| Weight | T | 7 | ||
Mould Capabilities & Product Dimensions
| Product Quantity (Cavities) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Bottle Diameter (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Bottle Height (mm) | 210 | 150 | 100 | |||||
| Max. Bottle Volume (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
As a premier isbm machine manufacturer, EVER-POWER ensures that the HGYS150-V4-EV adheres to the most rigorous British and international engineering standards. This isbm machine is not just a bottle molder; it is a high-precision instrument designed for 24/7 industrial output, integrating world-class components to define the true isbm meaning: efficiency, quality, and reliability.
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Technical Standards
- Control System: 10 sets of high-precision servo motor control systems.
- Servo Power: Inovance/WEICHI servo motor power at 102.8KW.
- PLC Technology: Using advanced Inovance / MIRLE PLC systems.
- Turntable Drive: Japan Yaskawa servo motor or WEICHI with Taiwan TSUNTIEN reducer.
- Mould Clamping: Dual servo motor system with high-pressure compensation function.
- Valves & Cylinders: American Parker high-pressure valves & Airtak air cylinders.
- Heating Technology: Nano-far-infrared energy-saving heating ring (10KW).
- Mechanical Components: NSK Japan lead screws for ultimate precision.
- Mould Compatibility: Fully compatible with Japanese ASB-12M moulds.
- Total Power: 112.8KW high-efficiency output.
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Machine Parameters
| Parameter Item | Specification |
|---|---|
| Screw Diameter | 50mm (Optional) |
| Theoretical Injection Capacity | 392g |
| Injection Clamping Force | 150KN |
| Upper Mold Stroke | 250mm |
| Lower Mold Stroke | 205mm |
| TEMP. Regulating Core Stroke | 250mm |
| Take-out Stroke | 170mm |
| Blowing Clamping Force | 200KN (Single Side) |
| Blow Core/Mold Stroke | 250mm / 75+75mm |
| Overall Size (L×W×H) | 5.2 * 1.8 * 3.3m |
| Total Weight | 7T |
We offer a high-performance range of machines engineered for precision and reliability. Our current lineup includes the HGY150-V4 (fully compatible with the Japanese ASB-12M model), the HGY250-V4 (fully compatible with the Japanese ASB-70DPH model), and the HGY200-V4 (fully compatible with the Japanese Aoki 250 model). These units are designed to integrate seamlessly into production lines that require international standard specifications and cross-platform compatibility.
How to Choose the Right ISBM Machine Configuration
Selecting the correct isbm machine configuration is critical for maximizing ROI. The HGYS150-V4-EV offers versatility, but aligning the specifications with your production goals is essential.
1. Production Volume Requirements
Analyze your required output per hour. This machine supports 1 to 8 cavities. For larger bottles (up to 2500ml), a single cavity setup is optimal. For high-volume, small pharmaceutical vials (20ml), the 8-cavity configuration maximises throughput.
2. Neck Diameter & Bottle Geometry
The machine handles neck diameters from 15mm up to 83mm. If your design requires a wide mouth jar, ensure you select the appropriate screw diameter (up to 55mm) to handle the injection shot weight effectively.
3. Material Specifications
While optimized for PET and PETG, the heating power (10KW) and screw design must match the resin’s viscosity. The HGYS150-V4-EV utilizes nano-far-infrared heating, which is crucial for the consistent temperature profiles required by high-grade PETG.
Key Features and Advantages of the HGYS150-V4-EV
- ✔Advanced Servo Control
Utilises 10 sets of servo motor control systems (Inovance/WEICHI), ensuring precise movements and significantly reducing energy consumption compared to full hydraulic systems. - ✔Premium Component Sourcing
Features globally recognised components: Parker (USA) high-pressure valves, NSK (Japan) lead screws, and Yaskawa (Japan) turntable servos for unmatched durability. - ✔High-Pressure Compensation
The blow molding structure adopts a dual servo motor mould clamping system with high-pressure compensation, ensuring perfect parting lines and reducing flash on bottles. - ✔Universal Compatibility
Compatible with Japanese ASB-12M moulds, allowing manufacturers with existing tooling to upgrade their machinery without rendering current assets obsolete.
Applications in Industry
The isbm mold injection machines supplier market is driven by versatility. The HGYS150-V4-EV is engineered for industries requiring high aesthetic standards and strict hygiene controls.
Ideal for producing heavy-wall PETG jars, mascara bottles, and lotion containers that require glass-like clarity and premium touch.
Precision neck finishing ensures secure sealing for pill bottles, eye drop vials, and syrup containers, meeting strict safety standards.
Capable of processing BPA-free materials for high-quality baby feeding bottles that require high heat resistance and durability.
Why Choose Ever-Power?
As a trusted blow molding machine manufacturer serving the UK and global markets, EVER-POWER combines technological innovation with robust after-sales support.
- ★ Expertise: Decades of experience in isbm machine development.
- ★ Quality Assurance: Rigorous testing of Clamping Force (200KN) and Injection Capacity.
- ★ Global Support: Remote diagnostics and rapid spare parts dispatch.
- ★ Cost Efficiency: Energy-saving designs (102.8KW Motor) reducing operational overheads.
Frequently Asked Questions
What is the lead time for the HGYS150-V4-EV?
Standard lead time is 60-90 days, depending on custom mould requirements and current production schedules.
Is this machine compatible with recycled PET (rPET)?
Yes, the plasticizing screw can be specially treated to handle rPET material effectively without compromising bottle clarity.
Can I use my existing ASB moulds on this machine?
Absolutely. The HGYS150-V4-EV is explicitly designed to be compatible with Japanese ASB-12M moulds, saving you significant re-tooling costs.
What is the power consumption in actual production?
While the total motor power is 102.8KW, the average running consumption is significantly lower (approx. 40-50%) due to the servo motor system that only draws power when movement is required.
Do you provide installation services in the UK?
Yes, we send engineers to the UK for installation, commissioning, and staff training to ensure smooth operation from day one.
What is the maximum bottle size for a 4-cavity setup?
For a 4-cavity configuration, the maximum bottle volume is typically around 400ml with a bottle diameter of roughly 56mm.
Customer Reviews
“The compatibility with our old ASB moulds was a game changer. The servo systems are incredibly quiet and precise. Highly recommended.”
– James A., Manufacturing Director, Birmingham
“We switched to the HGYS150 for our new cosmetic line. The bottle clarity is superb, and the energy savings are noticeable on our monthly bills.”
– Sarah Jenkins, Packaging Engineer, Leeds
“Excellent support from Ever-Power. The machine arrived on time and the installation team was very professional.”
– Robert T., Plant Manager, Manchester
“Reliable bottle molder. We run it 24/7 producing PETG vials and it hasn’t skipped a beat in 6 months.”
– Liam O’Connor, Production Lead, Glasgow
Ready to Upgrade Your Production Line?
Contact EVER-POWER today for a bespoke consultation on the HGYS150-V4-EV Injection Stretch Blow Moulding Machine.
edit by gzl
