설명
HGY50-V3-EV
Precision engineering from a premier blow molding machine manufacturer for the UK and global markets.
Product Overview: High-Performance ISBM Machine Series
EVER-POWER stands at the forefront of the packaging industry as a dedicated isbm machine manufacturer, delivering advanced solutions that integrate the injection and blowing processes into a seamless operation. Our flagship equipment represents the pinnacle of injection stretch blow molding technology, designed specifically for manufacturers requiring high optical clarity, precise neck finishes, and superior mechanical strength in their containers.
Understanding the isbm meaning requires looking at the efficiency of the single-stage process. Unlike traditional two-step methods, our isbm machine conditions the preform and blows the bottle within the same compact unit. This eliminates the need for reheating, significantly reducing energy consumption and minimising the risk of surface damage to the preforms.
We offer a high-performance range of machines engineered for precision and reliability. Our current lineup includes the HGY150-V4 (fully compatible with the Japanese ASB-12M model), the HGY250-V4 (fully compatible with the Japanese ASB-70DPH model), and the HGY200-V4 (fully compatible with the Japanese Aoki 250 model). These units are designed to integrate seamlessly into production lines that require international standard specifications and cross-platform compatibility.
Detailed Technical Specifications
Technical Standards
- Servo System: 5 sets of Inovance/MIRLE systems
- Servo Motor Power: 34.8KW (Inovance/WEICHI)
- Control System: Inovance/MIRLE PLC
- Turntable: Japan Yaskawa motor & Taiwan TSUNTIEN reducer
- High-Pressure Valve: American Parker
- Air Cylinder: Airtak
- Temperature Control: Integrated control box (high accuracy)
- Lead Screw: NSK Japan
- Molding Structure: Dual servo motor clamping with high-pressure compensation
- Total Machine Power: 45.2KW
Machine Parameters
| Screw Diameter | 40mm (Optional) |
| Theoretical Injection Capacity | 239g |
| Injection Clamping Force | 50KN |
| Upper/Lower Mold Stroke | 280mm / 280mm |
| Take-out Stroke | 150mm |
| Blowing Clamping Force | 100KN (Single side) |
| Blow Core / Mold Stroke | 100mm / 60+60mm |
| Machine Size (L*W*H) | 3.8 * 1.2 * 2.5m |
| Total Weight | 3.5T |
| Item (Model: HGY50-V3-EV) | Unit | Technical Data | |||||
|---|---|---|---|---|---|---|---|
| General Performance | |||||||
| Applicable Material | – | PET/PETG | |||||
| Screw Diameter | MM | 40 | 50 | 55 | |||
| Theoretical Injection Volume | CM³ | 239 | 315 | 442 | |||
| Screw Rotational Speed | r/min | 240 | 180 | 150 | |||
| Injection / Blowing Clamping Force | KN | 50 / 100 | |||||
| Motor / Heating Power | KW | 34.8 / 10.4 | |||||
| Blowing Air / Cooling Water Pressure | Mpa | 2.0-3.5 / 0.4-0.6 | |||||
| Product Dimensions (Capability Chart) | |||||||
| Product Quantity (Cavities) | PCS | 1 | 2 | 3 | 4 | 5 | 6 |
| Bottle Diameter (BD) | MM | 100 | 90 | 62 | 45 | 35 | 28 |
| Bottle Height (H) | MM | 100 | |||||
| Neck Diameter (E) | MM | 60 | 38 | 30 | 27 | 20 | 17 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 |
| Max. Bottle Weight (W) | G | 130 | 65 | 43 | 32 | 26 | 22 |
Core Value Propositions & Advantages
⚡ High Energy Efficiency
The one-step ISBM process directly utilizes the residual heat from the injection molding phase for blowing. By eliminating the need for secondary preform heating, energy consumption is reduced by approximately 40%.
💎 Excellent Performance
Mechanical stretching ensures that material molecules are oriented precisely. This significantly enhances the compression resistance, barrier properties, and optical transparency of the finished bottle.
🎯 Dimensional Stability
Featuring full-process automation control, our systems minimize human error to ensure high precision and consistency in product dimensions, making them ideal for high-volume mass production.
♻️ High Material Utilization
Engineered for minimal waste material, the process is both environmentally friendly and cost-effective, ensuring you get the maximum value out of every gram of resin.
Why the One-Step ISBM System?
How to Choose the Right ISBM Machine for Your Production
Selecting the correct unit from a blow molding machine manufacturer requires a deep analysis of your production goals. The primary consideration is the specific container geometry. An isbm machine excels at creating bottles with precise neck finishes and no bottom weld lines, making it ideal for premium cosmetics and pharmaceuticals.
Volume requirements dictate the cavity configuration. High-volume beverage production demands a machine capable of handling multi-cavity moulds without sacrificing the clamping pressure. As an experienced isbm mold injection machines supplier, we advise assessing the ‘shot weight’—the amount of plastic required for each cycle. Ensuring your machine’s injection unit matches your product weight is crucial for preventing material degradation.
Key Selection Factors:
- ✓
Resin Type: Ensure the plastification screw is designed for your specific material (PET vs PP). - ✓
Bottle Neck Precision: For “zero-leakage” requirements, the precision of the injection station is paramount. - ✓
Energy Efficiency: Look for servo-driven systems that reduce power consumption by up to 40%. - ✓
Mould Compatibility: Verify ease of changeover if you plan to run multiple SKUs on one
Main Features and Benefits of EVER-POWER Technology
One-Step Efficiency
The core isbm meaning lies in integration. Our systems handle injection, conditioning, stretching, and blowing in a single continuous cycle. This eliminates the need for reheating preforms, preserving the IV (Intrinsic Viscosity) of the plastic and ensuring a crystal-clear finish.
Precision Servo Control
As a top-tier isbm machine manufacturer, we utilise advanced servo motor technology for clamping and stretching. This ensures 99.9% repeatability and drastically reduces noise levels compared to traditional hydraulic systems.
Versatile Moulding Capabilities
Our equipment acts as a flexible bottle molder. The variable pitch system allows for tighter cavity spacing, maximising output per square metre of factory floor space. It handles complex shapes, including oval and flat bottles, with ease.
Applications and Working Principles in Industry
The injection stretch blow molding process is pivotal across several UK sectors where packaging aesthetics and integrity are non-negotiable. The working principle begins with injecting molten resin into a hot runner mould to form a preform. While still retaining latent heat, this preform is indexed to the blow station. Here, a stretch rod extends the material axially while air pressure expands it radially.
This biaxial orientation aligns the polymer chains, resulting in a container that is significantly stronger, lighter, and more barrier-resistant than those produced by standard extrusion blow moulding.
- Pharmaceuticals: Precision pill bottles and eye-drop vials requiring exact neck dimensions.
- Cosmetics: High-clarity mascara tubes, lotion bottles, and heavy-wall jars that mimic glass.
- Food & Beverage: Wide-mouth jars for peanut butter or confectionery, utilizing the versatile isbm machine capabilities.
- Household: Detergent bottles requiring complex ergonomic grips and high stress-crack resistance.
Why Choose Ever-Power for Your ISBM Needs?
In a market flooded with generic machinery, EVER-POWER distinguishes itself as a specialized blow molding machine manufacturer dedicated to quality and innovation. We don’t just sell hardware; we provide complete turnkey solutions. From bottle design optimisation to on-site training in the UK, our support ecosystem is unmatched. Choosing us means partnering with a reliable isbm mold injection machines supplier that understands the nuances of polymer science and production efficiency.
Frequently Asked Questions
What is the primary advantage of a single-stage ISBM machine?
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Can your machines process recycled PET (rPET)?
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What is the typical lead time for a custom mould?
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Do you provide installation services in the UK?
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What maintenance is required for the hydraulic system?
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How does ISBM differ from Extrusion Blow Moulding?
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What Our Partners Say
“The transition to Ever-Power’s ISBM system increased our cosmetic jar output by 35%. The optical clarity is flawless, exactly what our high-end clients demand.”
“As a startup, we needed an affordable yet reliable bottle molder. The technical support we received during setup was exceptional. Highly recommended.”
“Robust machinery. We’ve been running the 120-ton unit 24/7 for six months with zero unscheduled downtime. A truly dependable isbm machine manufacturer.”
“Finding a reliable isbm mold injection machines supplier that understands complex pharma requirements is hard. Ever-Power delivered beyond expectations.”
Ready to Optimise Your Production Line?
Contact our engineering team today to discuss your project requirements and discover why we are the preferred injection stretch blow molding partner for industry leaders.
edit by gzl
