説明
HGY200-V4-B One-Step Injection Stretch Blow Moulding Machine
Precision Engineering for Premium PET/PETG Container Production. The ultimate solution for high-efficiency manufacturing in the UK market.
1. Product Overview
In the competitive landscape of plastic container manufacturing, the HGY200-V4-B stands out as a pinnacle of engineering excellence. As a leading blow molding machine manufacturer, Ever-Power introduces this state-of-the-art 4-station unit designed specifically to streamline production workflows while maximizing output quality.
Understanding the isbm meaning (Injection Stretch Blow Moulding) is crucial for modern manufacturers. Unlike traditional two-step processes, our isbm machine integrates the injection of the preform and the blowing of the bottle into a single, compact unit. This “One-step” technology ensures that the preform retains its optimal heat profile, resulting in superior clarity, strength, and aesthetic appeal for PET and PETG containers.
The HGY200-V4-B is compatible with the Japanese AOKI-250 mould, offering versatility for businesses looking to upgrade their existing lines without discarding valuable tooling. Whether you are a pharmaceutical giant or a boutique cosmetic brand, this bottle molder adapts to your specific volume and dimensional requirements with ease.
2. Technical Specifications for HGY200-V4-B
The following data reflects the precise engineering standards that define EVER-POWER as a top-tier isbm mold injection machines supplier. These parameters ensure consistency and high-speed operation for the HGY200-V4-B.
Technical Standards
- Using 3 sets of servo pump systems.
- Inovance/ WEICHI servo motor power: 49.2KW.
- Using the Inovance/ MIRLE PLC.
- Turntable equipped with Japan Yaskawa servo motor or WEICHI with Taiwan TSUNTIEN reducer.
- High-pressure valves: American Parker.
- Air cylinder: Airtak.
- Integrated control box for temperature (Highly accurate and stable).
- Hydraulic pressure control valve: YUKEN from Taiwan, China.
- Heating power of screw and material pipes: 15KW.
- Blow molding structure: Hydraulic cylinder or dual servo motor mold clamping with high-pressure compensation.
- Total power of the machine: 64.2KW.
Detailed Machine Parameters
| Screw Diameter | 50mm (optional) |
| Theoretical Injection Capacity | 442g |
| Injection Clamping Force | 300KN |
| Upper Mold Stroke | 600mm |
| Lower Mold Stroke | 350mm |
| TEMP Regulating Core Stroke | 300mm |
| Blowing Clamping Force | 250KN (single side) |
| Oil Tank Volume | 300L |
| Machine Weight | 13T |
| Mould Compatibility | Japanese AOKI-250 |
Detailed below are the precise parameters for the HGY200-V4-B. As a premier isbm mold injection machines supplier, we ensure full transparency in our technical capabilities.
| Item | Unit | Specification (Model: HGY200-V4-B) | |||
|---|---|---|---|---|---|
| Applicable Material | – | PET / PETG | |||
| Screw Diameter | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 240 | 340 | 380 | 480 |
| Screw Rotational Speed | r/min | 270 | 180 | 150 | 150 ~ 220 |
| Injection Clamping Force | KN | 300 | |||
| Blowing Clamping Force | KN | 250 | |||
| Motor Power | KW | 49.2 | |||
| Heating Power | KW | 15 | |||
| Blowing Air Pressure | Mpa | 2.0 – 3.5 | |||
| Dimensions (L*W*H) | MM | 4800 x 2000 x 3800 | |||
| Weight | T | 13 | |||
Product Capacity Dimensions
| Product Quantity (PCS) | 1 | 2 | 3 | 4 | 5 | 6 | 8 | 10 | 12 |
|---|---|---|---|---|---|---|---|---|---|
| Bottle Diameter (MM) | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 38 | 26 |
| Bottle Height (MM) | 280 | 150 | 100 | ||||||
| Neck Diameter (MM) | 90 | 90 | 90 | 65 | 38 | 32 | 26 | 23 | 15 |
| Max. Bottle Volume (ML) | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 30 | 20 |
| Max. Bottle Weight (G) | 150 | 65 | 45 | 35 | 30 | 28 | 20 | 15 | 10 |
3. How to Choose the Right ISBM Machine for Your Production
Selecting the correct isbm machine manufacturer and model is pivotal for operational success. The market is flooded with various options, but understanding the nuance of “One-step” versus “Two-step” systems is the first step.
- Volume and Output Requirements
Calculate your required daily output. The HGY200-V4-B offers flexible cavity configurations (1 to 12 cavities). For larger volumes (up to 2500ml), a single cavity is optimal, while small pharmaceutical vials (20ml) can be produced with high efficiency using 12 cavities. - Material Compatibility
Ensure the bottle molder handles your specific resin. Our machine is optimized for PET and PETG, materials known for their clarity and barrier properties, essential for UK food and beverage standards. - Energy Efficiency
Look for machines utilizing servo pump systems. The HGY200-V4-B employs 3 sets of servo pump systems (Inovance/WEICHI), significantly reducing electricity consumption compared to traditional hydraulic systems.
4. Main Features and Benefits of Our ISBM Technology
Advanced Servo Control
The turntable is equipped with a premium Japanese Yaskawa servo motor (or WEICHI) coupled with a Taiwan TSUNTIEN reducer. This ensures precise rotation and positioning, eliminating defects caused by misalignment during the stretch blow process.
Premium Hydraulic Components
Reliability is paramount. We utilize hydraulic pressure control valves from YUKEN (Taiwan) and high-pressure valves from Parker (USA). This guarantees consistent clamping force (300KN injection / 250KN blowing) and longevity of the machine.
Intelligent Temperature Control
The integrated control box offers high precision and stability. Operators can choose between the system’s built-in temperature control or an external module. With a heating power of 15KW, the preform temperature is managed meticulously to ensure uniform wall thickness.
Flexible Mould Compatibility
Designed to be future-proof, the HGY200-V4-B is compatible with the Japanese AOKI-250 model moulds. This feature allows facilities with existing Japanese machinery to integrate Ever-Power equipment seamlessly without rendering current moulds obsolete.
5. Applications and Working Principles in Industry
The injection stretch blow molding process is the backbone of the packaging industry. The working principle involves injecting molten plastic into a mould to form a ‘preform’, which is then stretched and blown into the final shape while still hot. This orientation of molecules improves the barrier properties of the container.
We offer a high-performance range of machines engineered for precision and reliability. Our current lineup includes the HGY150-V4 (fully compatible with the Japanese ASB-12M model), the HGY250-V4 (fully compatible with the Japanese ASB-70DPH model), and the HGY200-V4 (fully compatible with the Japanese Aoki 250 model). These units are designed to integrate seamlessly into production lines that require international standard specifications and cross-platform compatibility.
Our machines are extensively used in:
💊
Pharmaceuticals
High-precision medicine bottles and pill jars utilizing the multi-cavity capability for high output.
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Cosmetics
Aesthetically pleasing, clear PETG containers for lotions, serums, and creams.
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Food & Beverage
Wide-mouth jars and standard beverage bottles requiring strict hygiene standards.
6. Related and Complementary Products from Ever-Power
As a comprehensive isbm machine manufacturer, we provide a full ecosystem of equipment to support your production line.
7. Why Choose Ever-Power for ISBM Solutions?
Choosing Ever-Power means partnering with a dedicated isbm mold injection machines supplier committed to your growth. We combine global manufacturing prowess with local UK market understanding.
- Component Transparency: We use internationally recognized brands (Inovance, Parker, Yuken) ensuring that spare parts are easily accessible globally.
- Cost-Efficiency: Our machines offer premium performance at a competitive price point, delivering a faster ROI compared to European alternatives.
- Technical Support: From installation to troubleshooting, our expert team provides comprehensive guidance on machine parameter settings and mould maintenance.
8. Frequently Asked Questions
9. Customer Reviews
“The compatibility with our old AOKI moulds saved us a fortune. The build quality of the HGY200 is surprisingly robust for the price point. Excellent service.”
“We switched to Ever-Power for our new cosmetic line. The clarity of the PETG bottles coming off this machine is flawless. The servo motors are very quiet.”
“Technical support helped us dial in the parameters for a difficult neck design. The machine has been running 24/7 without a hitch.”
“Fast shipping and the specs are exactly as advertised. The Inovance PLC is very user-friendly for our operators.”
Ready to Optimize Your Production Line?
Contact Ever-Power today for a bespoke consultation and discover how the HGY200-V4-B can transform your manufacturing capabilities.
edit by gzl
