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1. Product Overview<\/h2>\n
The manufacturing landscape demands efficiency, precision, and reliability. The HGY200-V4<\/strong> represents the pinnacle of injection stretch blow molding<\/strong> technology, designed specifically to meet the rigorous standards of the modern packaging industry. As a premier isbm machine manufacturer<\/strong>, EVER-POWER brings you a solution that integrates the injection and blowing processes into a seamless, energy-efficient operation.<\/p>\nEngineered for versatility, this machine excels in processing PET and PETG materials, delivering crystal-clear containers with superior structural integrity. Unlike traditional two-step processes, our isbm machine<\/strong> utilizes a “One-step” method where the preform is molded and immediately stretched and blown into the final shape within the same cycle. This ensures that the residual heat from the injection phase is utilised efficiently, significantly reducing energy consumption and eliminating the need for reheating preforms.<\/p>\nFor businesses in the United Kingdom looking to scale production without compromising on quality, the HGY200-V4 serves as a robust bottle molder<\/strong> capable of producing containers ranging from small pharmaceutical vials to large cosmetic bottles. With a theoretical injection capacity reaching up to 310g (standard) and highly customizable screw configurations, this equipment defines what a high-performance isbm mold injection machines supplier<\/strong> should offer.<\/p>\n<\/div>\n\n
2. Technical Specifications for HGY200-V4<\/h2>\n
Understanding the precise capabilities of your equipment is vital. Below are the detailed parameters derived directly from the HGY200-V4 technical standards.<\/p>\n
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\n\n\n| Component \/ Feature<\/th>\n | Specification \/ Brand<\/th>\n<\/tr>\n<\/thead>\n |
\n\n| Servo System<\/td>\n | Using 3 sets of servo pump systems<\/td>\n<\/tr>\n |
\n| Servo Motor Power<\/td>\n | 49.2KW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n |
\n| PLC Control System<\/td>\n | Inovance \/ MIRLE PLC<\/td>\n<\/tr>\n |
\n| Turntable Rotation<\/td>\n | Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer<\/td>\n<\/tr>\n |
\n| High-Pressure Valve<\/td>\n | American Parker<\/td>\n<\/tr>\n |
\n| Air Cylinder<\/td>\n | Airtak<\/td>\n<\/tr>\n |
\n| Hydraulic Control Valve<\/td>\n | YUKEN (Taiwan, China)<\/td>\n<\/tr>\n |
\n| Screw Heating<\/td>\n | Nano-far-infrared energy-saving heating ring (10KW)<\/td>\n<\/tr>\n |
\n| Blow Molding Structure<\/td>\n | Hydraulic cylinder or dual servo motor mold damping system with high-pressure compensation<\/td>\n<\/tr>\n |
\n| Total Power<\/td>\n | 59.2KW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\nDetailed Specification Parameters<\/h3>\n\n \n\n\n| Item<\/th>\n | Unit<\/th>\n | Parameters<\/th>\n<\/tr>\n<\/thead>\n | \n\n| Screw Diameter<\/td>\n | MM<\/td>\n | 40<\/td>\n | 50<\/td>\n | 55<\/td>\n | 60<\/td>\n<\/tr>\n | \n| Theoretical Injection Volume<\/td>\n | CM\u00b3<\/td>\n | 188<\/td>\n | 310<\/td>\n | 380<\/td>\n | 480<\/td>\n<\/tr>\n | \n| Screw Rotational Speed<\/td>\n | r\/min<\/td>\n | 270<\/td>\n | 180<\/td>\n | 150<\/td>\n | 150 ~ 220<\/td>\n<\/tr>\n | \n| Injection Clamping Force<\/td>\n | KN<\/td>\n | 300<\/td>\n<\/tr>\n | \n| Blowing Clamping Force<\/td>\n | KN<\/td>\n | 200<\/td>\n<\/tr>\n | \n| Heating Power<\/td>\n | KW<\/td>\n | 10<\/td>\n<\/tr>\n | \n| Machine Size (L*W*H)<\/td>\n | MM<\/td>\n | 4800 x 2000 x 3200<\/td>\n<\/tr>\n | \n| Weight<\/td>\n | T<\/td>\n | 13<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\nProduct Dimensions Capabilities<\/h3>\n\n \n\n\n| Product Quantity (PCS)<\/th>\n | 1<\/th>\n | 2<\/th>\n | 3<\/th>\n | 4<\/th>\n | 5<\/th>\n | 6<\/th>\n | 8<\/th>\n | 10<\/th>\n<\/tr>\n<\/thead>\n | \n\n| Bottle Diameter (mm)<\/td>\n | 118<\/td>\n | 110<\/td>\n | 105<\/td>\n | 100<\/td>\n | 68<\/td>\n | 65<\/td>\n | 45<\/td>\n | 38<\/td>\n<\/tr>\n | \n| Max. Bottle Volume (ml)<\/td>\n | 2500<\/td>\n | 1500<\/td>\n | 900<\/td>\n | 750<\/td>\n | 350<\/td>\n | 200<\/td>\n | 50<\/td>\n | 30<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n The HGY200-V4 is engineered with world-class components and precision-driven parameters to ensure high-performance injection stretch blow molding<\/strong> operations for the UK market.<\/p>\n\n \n Technical Standard<\/h3>\n\n- Using 3 sets of servo pump systems<\/li>\n
- Inovance\/ WEICHI servo motor power: 49.2KW<\/li>\n
- Using the Inovance\/ MIRLE PLC<\/li>\n
- Turntable equipped with Japan Yaskawa or WEICHI servo motor with Taiwan TSUNTIEN reducer<\/li>\n
- Using American Parker high-pressure valve<\/li>\n
- Using Airtak air cylinder<\/li>\n
- Integrated control box or built-in system for high accuracy temp control<\/li>\n
- Hydraulic pressure control valve of YUKEN from Taiwan, China<\/li>\n
- Screw heated by nano-far-infrared energy-saving heating ring (10KW)<\/li>\n
- Blow molding structure: hydraulic cylinder or dual servo motor mold damping<\/li>\n
- Injection unit controlled by single cylinder; melt motor hydraulic or servo controlled<\/li>\n
- Total power of the machine: 59.2KW<\/li>\n<\/ul>\n<\/div>\n
\n Machine Parameter<\/h3>\n\n \n\n\n| Screw Diameter<\/td>\n | 50mm (optional)<\/td>\n<\/tr>\n | \n| Theoretical Injection Capacity<\/td>\n | 310g<\/td>\n<\/tr>\n | \n| Injection clamping force<\/td>\n | 300KN<\/td>\n<\/tr>\n | \n| Upper mold stroke<\/td>\n | 460mm<\/td>\n<\/tr>\n | \n| Lower mold stroke<\/td>\n | 210mm<\/td>\n<\/tr>\n | \n| TEMP. Regulating core stroke<\/td>\n | 250mm<\/td>\n<\/tr>\n | \n| TEMP. regulating barrel stroke<\/td>\n | 250mm<\/td>\n<\/tr>\n | \n| Take-out stroke<\/td>\n | 175mm<\/td>\n<\/tr>\n | \n| Blowing clamping force<\/td>\n | 200KN (single side)<\/td>\n<\/tr>\n | \n| Blow core stroke<\/td>\n | 300mm<\/td>\n<\/tr>\n | \n| Blow mold stroke<\/td>\n | 75+75mm<\/td>\n<\/tr>\n | \n| Oil tank VOL<\/td>\n | 300L<\/td>\n<\/tr>\n | \n| Size (L*W*H)<\/td>\n | 4.8*2*3.2m<\/td>\n<\/tr>\n | \n| Weight<\/td>\n | 13T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n 3. How to Choose the Right ISBM Machine Configuration<\/h2>\n\n \n Assess Your Volume Requirements<\/h3>\nThe isbm meaning<\/strong> in production efficiency relates directly to cavitation. The HGY200-V4 offers flexibility from single cavity production for large 2.5L bottles to 12-cavity setups for small 20ml vials. Determine your target output per hour to select the correct mold configuration.<\/p>\n<\/div>\n\n Screw Diameter Selection<\/h3>\nWe offer screw diameters of 40mm, 50mm, 55mm, and 60mm. A larger diameter increases the theoretical injection volume (up to 480 cm\u00b3). Selecting the right screw ensures your bottle molder<\/strong> processes the material without degrading the PET\/PETG resin properties.<\/p>\n<\/div>\n\n Clamping Force Considerations<\/h3>\nWith 300KN injection clamping force and 200KN blowing clamping force, the HGY200-V4 is robust. Ensuring your machine has sufficient clamping force prevents flash on the final product, a critical factor when choosing an isbm machine manufacturer<\/strong>.<\/p>\n<\/div>\n<\/div>\n<\/div>\n\n 4. Main Features and Benefits of the HGY200-V4<\/h2>\n\n- Energy Efficient Servo Systems<\/strong>
\nUtilising 3 sets of servo pump systems reduces power consumption significantly compared to traditional hydraulic systems. The nano-far-infrared heating ring further optimizes thermal efficiency.<\/li>\n- Global Top-Tier Components<\/strong>
\nWe integrate components from world-renowned brands: Parker high-pressure valves (USA), Yaskawa servo motors (Japan), and Inovance PLCs. This ensures your isbm machine<\/strong> operates with British-standard reliability.<\/li>\n- Precision Control<\/strong>
\nThe integrated temperature control box and advanced PLC allow for highly accurate temperature regulation and operation. The upper and lower mold strokes are precise to the millimetre, ensuring consistent bottle wall thickness.<\/li>\n- Compact Design<\/strong>
\nMeasuring 4.8m x 2m x 3.2m, the HGY200-V4 packs industrial-grade power into a footprint that optimizes your factory floor space, a crucial consideration for UK facilities where space is at a premium.<\/li>\n<\/ul>\n<\/div>\n\n 5. Applications and Working Principles of ISBM Technology<\/h2>\nThe injection stretch blow molding<\/strong> process is the preferred method for producing high-quality containers requiring precise neck finishes and optical clarity. The working principle involves injecting molten plastic into a preform mold, then transferring it (while still hot) to a blow mold where it is stretched vertically by a core rod and blown radially by high-pressure air.<\/p>\n\n \n Cosmetics Packaging<\/h4>\nProduction of high-clarity mascara tubes, lotion bottles, and cream jars with complex neck geometries.<\/p>\n<\/div>\n \n Pharmaceuticals<\/h4>\nManufacturing precise medicine bottles and pill jars that require tight seal integrity and sterile production environments.<\/p>\n<\/div>\n \n Beverage & Food<\/h4>\nIdeal for premium water bottles, baby feeding bottles (PC\/PPSU), and specialty condiment containers.<\/p>\n<\/div>\n<\/div>\n<\/div>\n \n 6. Related and Complementary Products from Ever-Power<\/h2>\nAs a comprehensive isbm mold injection machines supplier<\/strong>, we support your entire production line.<\/p>\n\n \n Precision Molds<\/h4>\nCustom-designed molds for specific bottle geometries.<\/p>\n<\/div>\n \n Auxiliary Chillers<\/h4>\nIndustrial chillers to maintain optimal mold temperatures.<\/p>\n<\/div>\n \n Air Compressors<\/h4>\nHigh-pressure air systems required for the blowing phase.<\/p>\n<\/div>\n \n Resin Dryers<\/h4>\nDehumidifying dryers to ensure PET\/PETG moisture control.<\/p>\n<\/div>\n<\/div>\n<\/div>\n \n 7. Why Choose Ever-Power for Your ISBM Requirements<\/h2>\nChoosing the right blow molding machine manufacturer is a strategic decision for your business. EVER-POWER distinguishes itself through a commitment to quality, innovation, and customer support tailored for the UK market.<\/p>\n We offer a high-performance range of machines engineered for precision and reliability. Our current lineup includes the HGY150-V4 (fully compatible with the Japanese ASB-12M model), the HGY250-V4 (fully compatible with the Japanese ASB-70DPH model), and the HGY200-V4 (fully compatible with the Japanese Aoki 250 model). These units are designed to integrate seamlessly into production lines that require international standard specifications and cross-platform compatibility.<\/p>\n<\/div>\n | | | |