Description
HGYS280-V6 One-Step Injection Stretch Blow Moulding Machine
High-Precision Manufacturing Solutions for the Modern Packaging Industry
1. Product Overview
In the competitive landscape of industrial plastic manufacturing, the HGYS280-V6 stands as a pinnacle of engineering excellence. Offered by EVER-POWER isbm-equipment.com Co., Ltd, this machine redefines efficiency in the production of high-quality PET and PETG containers. As a premier injection stretch blow molding solution, the HGYS280-V6 integrates the injection and blowing processes into a seamless, one-step operation, eliminating the need for reheating preforms and significantly reducing energy consumption while maximising optical clarity.
Designed for manufacturers across the UK and Europe who demand precision, this ISBM machine is engineered to handle complex geometries and varying bottle capacities ranging from 20ml to 2500ml. Whether you are producing pharmaceutical vials, cosmetic containers, or beverage bottles, the HGYS280-V6 serves as a robust bottle molder capable of delivering consistent wall thickness and superior neck precision. By consolidating the manufacturing workflow, we empower businesses to reduce their carbon footprint and operational costs, solidifying our reputation as a leading isbm machine manufacturer.
Understanding the ISBM meaning involves recognising the synergy between injection moulding accuracy and stretch blow moulding strength. The HGYS280-V6 embodies this synergy, offering a 6-station setup that optimises cycle times. As a dedicated blow molding machine manufacturer, EVER-POWER ensures that every unit shipped meets rigorous international standards, providing a reliable backbone for your production line.
2. Technical Specifications for HGYS280-V6
Detailed below are the precise operational parameters for the HGYS280-V6. These metrics ensure compatibility with your existing production floor and output requirements.
| Item / Project | Unit | Specification | ||||
|---|---|---|---|---|---|---|
| Name | – | One-step injection stretch blow molding machine (6-station) | ||||
| Model | – | HGYS280-V6 | ||||
| Manufacturer | – | HENGGANG | ||||
| Material | – | PET/PETG | ||||
| Screw Diameter | MM | 40 | 50 | 55 | 60 | |
| Theoretical Injection Volume | CM³ | 188 | 310 | 442 | 480 | |
| Screw Rotational Speed (RPM) | r/min | 270 | 180 | 150 | 150 ~ 220 | |
| Injection Clamping Force | KN | 150 | ||||
| Blowing Clamping Force | KN | 200 | ||||
| Motor Power | KW | 43.2 | ||||
| Heating Power | KW | 10 | ||||
| Blowing air pressure | Mpa | 2.0-3.5 | ||||
| Cooling Water Pressure | Mpa | 0.4-0.6 | ||||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | ||||
| Machine Oil Cooler Water Temperature | ℃ | 20-25 | ||||
| Voltage | V | 370-400 | ||||
| Size (L*W*H) | MM | 5900x2600x3200 | ||||
| Weight | T | 14 | ||||
| Product Dimensions | ||||||
| Product Quantity | PCS | 1 / 2 | 4 | 5 / 6 | 7 / 9 / 10 | |
| Bottle Diameter | MM | 120 / 110 | 68 | 55 / 50 | 45 / 35 / 20 | |
| Bottle Height | MM | 210 | – | 150 | 100 | |
| Neck Diameter | MM | 85 / 70 | 50 | 38 / 32 | 25 / 17 / 12 | |
| Max. Bottle Volume | ML | 2500 / 1500 | 900 | 400 / 250 | 100 / 30 / 20 | |
| Max. Bottle Weight | G | 130 / 65 | 43 | 32 / 26 | 22 / 18 / 16 | |
| Technical Standard |
|---|
| Using 2 sets of servo pump systems |
| Inovance/ WEICHI servo motor power: 43.2KW |
| Using the Inovance/ MIRLE PLC |
| Turntable: Japan Yaskawa servo or WEICHI motor with Taiwan TSUNTIEN reducer |
| Using the American Parker high-pressure valve |
| Using the Airtak air cylinder |
| Integrated control box for accurate temperature control |
| Hydraulic pressure control valve of YUKEN from Taiwan, China |
| Oil tube made of imported material from Italy |
| Twin-screw heated by nano-far-infrared energy-saving ring (10KW) |
| Blow molding structure with high-pressure compensation function |
| Double-injection unit controlled by single cylinder |
| Total power of the machine: 53.2KW |
| Machine Parameter | |
|---|---|
| Screw Diameter | 50mm (optional) |
| Theoretical Injection Capacity | 310g |
| Injection Clamping Force | 150KN |
| Upper Mold Stroke | 250mm |
| Lower Mold Stroke | 205mm |
| TEMP. Regulating Core/Barrel Stroke | 250mm / 230mm |
| Take-out Stroke | 170mm |
| Blowing Clamping Force | 200KN (single side) |
| Blow Core/Mold Stroke | 250mm / 75+75mm |
| Oil Tank Volume | 300L |
| Size (L*W*H) | 5.9*2.6*3.2m |
| Weight | 14T |
3. How to Choose the Right ISBM Machine
Production Volume Analysis
Selecting the correct unit begins with assessing your required throughput. For high-volume production of small cosmetics containers, the HGYS280-V6 can be configured with up to 10 cavities. Conversely, for larger 2.5L containers, a single or dual-cavity setup ensures adequate cooling time and structural integrity. A reliable bottle molder must align capacity with demand.
Resin Compatibility
While many machines claim versatility, the HGYS280-V6 is specifically optimised for PET and PETG. Understanding the ISBM meaning in the context of material science is vital; this machine controls the glass transition temperature precisely, preventing crystallisation defects common in inferior equipment.
Energy Efficiency Standards
In the UK market, energy costs are a significant factor. Choosing an ISBM mould injection machines supplier that prioritises servo-driven systems and efficient heating elements, like EVER-POWER, can reduce long-term operational expenditure by up to 30% compared to traditional hydraulic systems.
4. Main Features and Benefits of One-Step ISBM Technology
- Integrated Process Efficiency: Unlike two-step processes that require cold preform storage and reheating, the injection stretch blow molding process occurs in a single machine cycle. This preserves the heat energy from injection, utilizing it for the stretch blow phase, which drastically lowers the carbon footprint.
- Superior Aesthetic Quality: The HGYS280-V6 ensures that containers are free from the scratches and scuffs often associated with preform transport. This is crucial for premium brands where shelf appeal is paramount. As a top-tier ISBM machine manufacturer, we guarantee glass-like clarity for PET products.
- Advanced Control Systems: Equipped with a PLC interface featuring a user-friendly HMI, operators can fine-tune injection pressure, blowing speed, and temperature profiles with high granularity. This level of control is what differentiates a standard bottle molder from a high-precision instrument.
- Compact Footprint: Measuring just under 6 metres in length, this machine packs industrial-grade capability into a form factor suitable for facilities where floor space is at a premium, without sacrificing the 150KN injection clamping force.
5. Applications and Working Principles in Industry
The versatility of the HGYS280-V6 allows it to serve a multitude of sectors within the UK and global markets. The working principle relies on injecting molten plastic into a cavity to form a preform, which is then immediately transferred to a blowing station where it is stretched biaxially.
Pharmaceuticals
Production of sterile, precise dosage bottles and pill containers requiring exact neck finishes.
Cosmetics
Creation of heavy-wall luxury cream jars and lotion bottles with complex curves.
Baby Products
Manufacturing of BPA-free baby feeding bottles with high safety standards.
Beverages
production of sports drink bottles and unique liquor miniatures.
As a prominent blow molding machine manufacturer, we understand that different industries require specific mold configurations. The HGYS280-V6 adapts to these needs, reinforcing our position as a versatile ISBM mould injection machines supplier.
6. Related and Complementary Products from Ever-Power
To maximise the efficiency of your ISBM machine, EVER-POWER offers a suite of complementary equipment:
Precision Moulds
Custom-designed moulds tailored to your bottle design, ensuring rapid cooling and easy ejection.
Auto-Loaders
Vacuum hopper loaders to ensure a continuous supply of dried PET granules to the machine.
Dehumidifying Dryers
Essential for PET processing to remove moisture and prevent hydrolysis during injection.
Water Chillers
Industrial chillers to maintain the precise mould temperature required for optimal transparency.
7. Why Choose Ever-Power for ISBM Solutions
Selecting EVER-POWER as your ISBM mould injection machines supplier means partnering with a company that values innovation and reliability. Our commitment extends beyond the sale; we provide comprehensive technical support to ensure your injection stretch blow molding operations run smoothly.
We utilize high-grade steel and top-tier hydraulic components in the HGYS280-V6, ensuring longevity even under 24/7 production cycles. Unlike generic trading companies, we are a dedicated isbm machine manufacturer with deep technical knowledge. We understand the specific challenges of the UK packaging market, from sustainability regulations to the demand for lightweighting.
Our models include the HGY150-V4, which is compatible with the Japanese ASB-12M model; the HGY250-V4, compatible with the Japanese ASB-70DPH model; and the HGY200-V4, compatible with the Japanese Aoki 250 model.
8. Frequently Asked Questions
What is the exact ISBM meaning in the context of this machine?
ISBM stands for Injection Stretch Blow Moulding. It refers to a process where the plastic is first injection-moulded into a ‘preform’ and then stretched and blown into its final shape within the same machine cycle, ensuring superior strength and clarity.
Can the HGYS280-V6 handle recycled PET (rPET)?
Yes, as a leading bottle molder, the HGYS280-V6 is capable of processing rPET, provided the material has been adequately dried and filtered, supporting your company’s sustainability goals.
What is the lead time for delivery to the UK?
Standard lead times vary based on customisation, but typically range from 60 to 90 days. We handle all logistics to major UK ports.
Do you provide mould design services?
Absolutely. As a comprehensive blow molding machine manufacturer, we have an in-house design team to help you create custom bottle geometries that are optimised for the HGYS280-V6.
What is the warranty period?
We offer a standard 12-month warranty on the machine, with extended options available for core components like the screw and hydraulic pump.
How does this compare to a two-step machine?
The HGYS280-V6 (One-Step) is more energy-efficient and produces bottles with better aesthetic quality (no scratches). It is ideal for small to medium manufacturing runs where quality is critical, whereas two-step is often for mass commoditised production.
9. Customer Reviews
“We switched to EVER-POWER for our premium cosmetic line. The clarity of the PET bottles from the HGYS280-V6 is unmatched. Excellent support during installation.”
“The energy savings alone justified the investment. It’s a robust piece of kit, and the one-step process saves us so much floor space.”
“As a startup bottle manufacturer, we needed a reliable ISBM machine. This machine is intuitive to use, and the output consistency is fantastic.”
“Great communication from the supplier. The machine arrived well-packaged and the specs were exactly as promised. Highly recommended.”
Ready to Upgrade Your Production Line?
Contact EVER-POWER today for a bespoke consultation on the HGYS280-V6. Let us help you optimise your manufacturing process with world-class technology.
edit by gzl
