Descripción
HGY250-V4 One-Step Injection Stretch Blow Molding Machine
High-precision, energy-efficient ISBM technology for premium PET/PETG container production. Engineered for the UK market.
Product Overview
In the competitive landscape of plastic container manufacturing, the injection stretch blow molding process stands as the pinnacle of precision and aesthetic quality. The HGY250-V4, a flagship offering from EVER-POWER, represents the next generation of manufacturing excellence. As a leading isbm machine manufacturer, we have integrated advanced hydraulic systems with precise servo controls to deliver a machine that is not only robust but exceptionally versatile.
This 4-station one-step machine is designed to handle PET and PETG materials with ease, transforming raw resin into finished, high-clarity containers in a single continuous cycle. By combining the injection of the preform and the blowing of the bottle into one compact unit, the HGY250-V4 eliminates the need for reheating preforms, thereby significantly reducing energy consumption and preserving the intrinsic quality of the plastic. For businesses asking regarding the isbm meaning, it translates directly to operational efficiency, reduced footprint, and superior bottle strength.
Our isbm machine is engineered to serve diverse sectors, from high-end cosmetics to pharmaceuticals and beverages. The capability to produce complex shapes with neck diameters ranging from 16mm to 130mm makes this bottle molder an indispensable asset for manufacturers aiming for premium shelf appeal in the UK and European markets.
Technical Specifications
Technical Standards
- Using 3 sets of servo pump systems.
- Inovance/WEICHI servo motor power: 67.7KW.
- Using Inovance/MIRLE PLC control system.
- Turntable equipped with Yaskawa/WEICHI servo motor & Taiwan TSUNTIEN reducer.
- Using American Parker high-pressure valves & Airtak air cylinders.
- Nano-far-infrared energy-saving heating ring (10KW).
- Total power of the machine: 82.7KW.
Machine Parameters
- Upper mold stroke: 640mm | Lower mold stroke: 350mm.
- TEMP. Regulating core/barrel stroke: 300mm.
- Take-out stroke: 190mm.
- Blowing clamping force: 200KN (single side).
- Blow core stroke: 300mm | Blow mold stroke: 75+75mm.
- Oil tank volume: 600L.
- Total weight: 16T.
| Item | Unit | Value | |||
|---|---|---|---|---|---|
| Name | One-step Injection Stretch Blow Moulding Machine(4-station) | ||||
| Model | HGY250-V4 (Compatible with ASB-70DPH Mould) | ||||
| Manufacturer | HENGGANG | ||||
| Material | PET/PETG | ||||
| Screw Diameter | MM | 50 | 55 | 60 | / |
| Theoretical Injection Volume | CM³ | 340 | 420 | 480 | / |
| Screw Rotational Speed(RPM) | r/min | 180 | 150 | 150-220 | / |
| Injection Clamping Force | KN | 300 | |||
| Blowing Clamping Force | KN | 200 | |||
| Motor Power | KW | 67.7 | |||
| Heating Power | KW | 15 | |||
| Blowing air pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size(L*W*H) | MM | 6300x2400x3700 | |||
| Weight | T | 16 | |||
| Product Quantity | PCS | 2 | 3 | 4 | 5 | 6 | 8 | 9 | 10 | 14 |
|---|---|---|---|---|---|---|---|---|---|---|
| Bottle Diameter(BD) | MM | 200 | 160 | 120 | 80 | 60 | 45 | 40 | 40 | 30 |
| Bottle Height(H) | MM | 220 | 180 | 100 | ||||||
| Neck Diameter(E) | MM | 130 | 130 | 100 | 65 | 55 | 40 | 32 | 28 | 16 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 |
| Max. Bottle Weight | G | 200 | 180 | 150 | 120 | 80 | 60 | 50 | 35 | 25 |
How to Choose the Right ISBM Machine for Production
Selecting the correct injection stretch blow molding equipment is critical for maximising ROI and ensuring production stability. For UK manufacturers, the decision often hinges on balancing versatility with output speed. When evaluating a blow molding machine manufacturer, consider the following critical factors:
- 1. Cavity Configuration & Output Requirements: The HGY250-V4 offers flexible cavity options from 2 to 14. A lower cavity count (e.g., 2-4) suits larger containers (up to 2.5L), while high cavity counts (up to 14) are ideal for small pharmaceutical or cosmetic vials, maximising daily throughput.
- 2. Container Geometry and Neck Size: The “neck” is the most precise part of any bottle. Ensure the machine handles your specific neck finish. Our V4 model excels with wide-mouth jars (up to 130mm neck) and narrow droppers (down to 16mm), a versatility rare in standard isbm machine options.
- 3. Material Compatibility: While standard machines handle PET, premium packaging often requires PETG or other copolymers for enhanced clarity and chemical resistance. The screw design and heating power (15KW) of the HGY250-V4 are optimised for these sensitive materials.
- 4. Energy Efficiency: In the UK, where industrial energy costs are significant, the “One-Step” nature of our machine removes the energy-intensive step of reheating preforms, offering a greener, more cost-effective solution.
Main Features and Benefits
One-Step Process Integration
Traditional two-step processes require separate machines for injection and blowing. The HGY250-V4 integrates injection, temperature conditioning, stretch blowing, and ejection into one cycle. This ensures the bottle is blown while the preform is still at the optimal thermal condition, resulting in superior clarity and strength without reheating scratches.
Precision Hydraulic Clamping
With an injection clamping force of 300KN and blowing clamping force of 200KN, our machine ensures zero parting lines on the finished product. This is essential for high-end cosmetic brands where visual perfection is non-negotiable. As a top isbm mold injection machines supplier, we guarantee mold stability.
Variable Screw Geometry
The machine supports screw diameters of 50mm, 55mm, and 60mm. This allows manufacturers to fine-tune the plasticising rate and shot volume (340-480 cm³) according to the specific weight of the container, preventing material degradation and reducing waste.
Compact Industrial Footprint
Measuring just 6.3m x 2.4m, the HGY250-V4 delivers industrial-scale output without demanding excessive factory floor space. This compactness aids in workflow optimisation and allows for easier integration into existing production lines in crowded UK facilities.
Applications and Working Principles
The working principle of the HGY250-V4 revolves around the “Hot Preform” method. Resin is melted and injected into a preform mold (Station 1). The core rod retaining the hot preform rotates to the conditioning station (Station 2) for temperature equalisation, then to the blow mold (Station 3) where it is stretched and blown, and finally to the ejection station (Station 4).
This versatility makes it the bottle molder of choice for:
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Cosmetics
Heavy-wall jars, mascara tubes, lotion bottles.
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Pharmaceuticals
Pill bottles, eye drop vials, syrup containers.
🍼
Baby Care
High-purity PES/PPSU baby feeding bottles.
🥤
Beverages
Premium liquor miniatures and sports drinks.
Why Choose EVER-POWER?
We offer a high-performance range of machines engineered for precision and reliability. Our current lineup includes the HGY150-V4 (fully compatible with the Japanese ASB-12M model), the HGY250-V4 (fully compatible with the Japanese ASB-70DPH model), and the HGY200-V4 (fully compatible with the Japanese Aoki 250 model). These units are designed to integrate seamlessly into production lines that require international standard specifications and cross-platform compatibility.
- Global Expertise, Local Focus: We understand the stringent safety and quality standards of the UK market. Our machines are CE compliant and built to last.
- Comprehensive Support: From installation to training, we are more than just a vendor; we are your production partner.
- Cost-Efficiency: We offer the capabilities of top-tier European machines at a competitive price point, providing a faster ROI for your business.
- Customisation: Unlike rigid standard suppliers, we act as a flexible isbm mold injection machines supplier, adapting our equipment to your specific niche requirements.
Frequently Asked Questions
What materials can the HGY250-V4 process?
What is the lead time for delivery to the UK?
Does EVER-POWER provide mold design services?
What is the power consumption?
What is the maximum bottle size?
How does ISBM compare to Extrusion Blow Molding?
Customer Reviews
“The HGY250-V4 transformed our cosmetic jar line. The clarity of the PETG is unmatched. Excellent support from the Ever-Power team.”
“We needed a flexible machine for small batch pharma bottles. The 8-cavity setup works perfectly. Highly reliable.”
“Switched to Ever-Power from a local supplier. The energy savings on the V4 model are noticeable on our monthly bills.”
“A true workhorse. We run it 24/7 for beverage bottles and the maintenance requirements are minimal. Great build quality.”
Ready to Upgrade Your Production Line?
Contact EVER-POWER today for a bespoke quote on the HGY250-V4 and discover how we can optimise your manufacturing process.
edit by gzl
