{"id":1583,"date":"2026-08-21T06:22:25","date_gmt":"2026-08-21T06:22:25","guid":{"rendered":"https:\/\/isbm-equipment.com\/?post_type=product&p=1583"},"modified":"2026-08-21T07:25:06","modified_gmt":"2026-08-21T07:25:06","slug":"water-beverage-bottle-series-two-step-blow-molding-machine","status":"publish","type":"product","link":"https:\/\/isbm-equipment.com\/el\/product\/water-beverage-bottle-series-two-step-blow-molding-machine\/","title":{"rendered":"Water & Beverage Bottle Series Two-Step Blow Molding Machine"},"content":{"rendered":"
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Two-Step \u00b7 Reheat Stretch Blow Moulding \u00b7 UK Market<\/span><\/p>\n

Water & Beverage Bottle Series
\nTwo-Step Blow Molding Machine<\/span><\/h2>\n

Multi-pitch, multi-cavity RSBM equipment purpose-designed for mineral water, carbonated drinks, juice, dairy, and pharmaceutical liquid bottles. Covering 500 ml to 22,000 ml \u2014 built for continuous high-volume production at UK and European bottling facilities.<\/p>\n

\ud83d\udce7 Get a Quote<\/a>
\nFAQ \u2193<\/a><\/div>\n<\/div>\n<\/div>\n

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9,200<\/div>\n
Max Bottles \/ Hour<\/div>\n<\/div>\n
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13<\/div>\n
Models in Series<\/div>\n<\/div>\n
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22 L<\/div>\n
Max Container Volume<\/div>\n<\/div>\n
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2\u20138<\/div>\n
Cavity Options<\/div>\n<\/div>\n
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35<\/div>\n
kg\/cm\u00b2 Blow Pressure<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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\"Water<\/div>\n
\"Water<\/div>\n<\/div>\n

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Interested in this machine for your UK production line? Our team responds within 24 hours.<\/span>
\nRequest a Quote<\/a><\/div>\n<\/div>\n

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Technology Overview<\/p>\n

What Makes a Two-Step Blow Molding Machine Different?<\/h2>\n

The defining characteristic of the two-step blow molding machine \u2014 also called reheat stretch blow moulding (RSBM) \u2014 is the complete separation of preform production from bottle blowing. Rather than injecting and blowing within one integrated cycle, the machine accepts externally manufactured PET or PP preforms, conditions them through a multi-zone infrared heating oven, and then stretches and inflates them inside precision moulds using high-pressure air. The two-stage approach gives packaging engineers a level of control over wall distribution, clarity, and biaxial orientation that inline single-stage machines simply cannot match at comparable throughput rates.<\/p>\n

For UK mineral water bottlers, carbonated soft drink producers, juice and dairy co-packers, and pharmaceutical liquid packagers operating at volume, the two-step process is the standard production model. Preforms can be sourced from any compatible supplier \u2014 including the growing range of recycled-content rPET preforms \u2014 and changed between campaigns without halting the blow moulding line. The result is a factory floor operation that is simultaneously more productive, more flexible, and more economical per bottle produced than any alternative.<\/p>\n

This Water and Beverage Bottle Series covers a deliberately broad container range \u2014 from compact 500 ml single-serve formats on the HGA.ES-2C100 right through to 22,000 ml large-format water cooler vessels on the HGA.JS-2C366 \u2014 making it one of the most versatile RSBM families available to the UK and European packaging market.<\/p>\n<\/div>\n

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The RSBM Process<\/p>\n

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1<\/div>\n

Preform Loading<\/span><\/p>\n<\/div>\n

Externally supplied PET or PP preforms are fed into the machine via an automatic conveying and sorting system \u2014 enabling flexible preform sourcing from any compatible third-party manufacturer.<\/p>\n<\/div>\n

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2<\/div>\n

Infrared Heating<\/span><\/p>\n<\/div>\n

Multi-zone infrared ovens raise preform temperature to the resin-specific orientation window (typically 90\u00b0C\u2013120\u00b0C) while rotating mandrels ensure uniform radial heat distribution \u2014 the foundation of consistent wall thickness.<\/p>\n<\/div>\n

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3<\/div>\n

Stretch-Blow Moulding<\/span><\/p>\n<\/div>\n

A stretch rod extends axially into each preform as high-pressure air (26\u201335 kg\/cm\u00b2) expands it radially against the mould wall. Biaxial orientation aligns polymer chains, producing bottles with excellent clarity, burst strength, and barrier performance.<\/p>\n<\/div>\n

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4<\/div>\n

Cooling & Ejection<\/span><\/p>\n<\/div>\n

Mould cooling water circuits (8\u201312\u00b0C, 5\u20136 kg\/cm\u00b2) rapidly set the bottle geometry. Finished containers eject onto the output conveyor, ready for labelling, filling, or capping downstream.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Why UK Bottlers Choose This Series<\/p>\n

Built for High-Volume British & European Production<\/h2>\n
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\u26a1<\/div>\n

Peak Throughput up to 9,200 bph<\/h3>\n

Eight-cavity models achieve 9,200 bottles per hour in sustained production \u2014 delivering the output density required to run high-SKU beverage lines around the clock without capital investment in multiple machines.<\/p>\n<\/div>\n

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\ud83d\udcc8<\/div>\n

Flexible Preform Sourcing<\/h3>\n

Because preform production is entirely separate from bottle blowing, operators can switch preform suppliers, grades, or rPET content without any mechanical change to the blow moulding machine \u2014 a critical commercial advantage in volatile resin markets.<\/p>\n<\/div>\n

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\ud83d\udd0c<\/div>\n

Broad Format Coverage<\/h3>\n

A single series handles containers from 500 ml compact bottles through 5-litre sports\/cooler formats up to 22-litre large-volume vessels \u2014 covering every common UK beverage and industrial liquid packaging segment.<\/p>\n<\/div>\n

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\ud83c\udfed<\/div>\n

Zoned Infrared Heating Efficiency<\/h3>\n

Normal operating heating power ranges from 8 kW on entry models to 45 kW on large-format units \u2014 substantially below the installed maximum, keeping energy running costs proportionate to actual throughput during partial-load shifts.<\/p>\n<\/div>\n

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\ud83d\udd27<\/div>\n

Heavy-Duty Structural Integrity<\/h3>\n

Machine weights from 2,000 kg on compact 2-cavity models to 8,000 kg on 8-cavity configurations provide the mass and rigidity needed to maintain dimensional accuracy across extended production runs at full blowing pressure.<\/p>\n<\/div>\n

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\ud83c\udf0e<\/div>\n

PET, PP & rPET Compatible<\/h3>\n

The heating system accommodates standard PET, polypropylene, and recycled-content rPET preforms, allowing UK producers to adapt to evolving sustainability commitments and Extended Producer Responsibility (EPR) targets without equipment replacement.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Materials, Applications & Target Sectors<\/p>\n

What Bottles Does This Machine Produce?<\/h2>\n

\"Sample<\/p>\n

The Water and Beverage Bottle Series two-step blow molding machine was developed specifically for the multi-pitch, multi-cavity requirements of mineral water, spring water, carbonated soft drink, juice, flavoured dairy, and pharmaceutical syrup bottle production. The designation “multi-pitch, multi-cavity” in the original engineering specification refers to the machine’s ability to handle preforms at variable pitch spacings across the heating and blowing stations \u2014 a design feature that reduces idle station time and directly contributes to the series’ high theoretical output figures. Bottle formats range from narrow-neck 500 ml water bottles with 38 mm neck diameters on 6-cavity models, through standard 1-litre and 1.5-litre household formats, up to wide-mouth 22-litre cooler vessels on the large-format HGA.JS-2C366.<\/p>\n

On the materials side, PET remains the dominant resin for the water and beverage segment because of its optical clarity, carbon dioxide barrier performance for carbonated drinks, and the extensive third-party preform supply network available across the United Kingdom. Polypropylene is the preferred choice for pharmaceutical liquid packaging \u2014 oral syrups, antiseptic solutions, eye-drop bottles \u2014 where chemical resistance and sterilisation compatibility take priority over CO\u2082 barrier. Both resins are processed from externally supplied preforms in the two-step workflow, and the infrared heating system is adjustable per resin type without hardware modification. UK producers sourcing rPET preforms as part of sustainability or EPR compliance programmes will find the two-step process particularly accommodating, as heating parameters can be profiled per preform batch independently of the blowing tooling.<\/p>\n

Mineral Water<\/span>
\nCSD \/ Carbonated Drinks<\/span>
\nJuice & Smoothies<\/span>
\nFlavoured Dairy<\/span>
\nPharmaceutical Liquids<\/span>
\nWater Cooler Vessels (5\u201322 L)<\/span>
\nHousehold Chemicals<\/span>
\nrPET Sustainability Lines<\/span><\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Full Parameter Reference<\/p>\n

Technical Specifications \u2014 HGA & HGA.JS Series<\/h2>\n
\n\n\n\n<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Category<\/th>\nParameter<\/th>\nUnit<\/th>\nHGA.ES-2C100<\/th>\nHGA.ES-2C114.3<\/th>\nHGA.ES-2C130<\/th>\nHGA.ES-4C76<\/th>\nHGA.ES-4C100<\/th>\nHGA.ES-4C114<\/th>\nHGA.ES-4C130<\/th>\nHGA.ES-6C76<\/th>\nHGA.ES-6C114<\/th>\nHGA.ES-8C76<\/th>\nHGA.JS-2C200<\/th>\nHGA.JS-2C366 (20L)<\/th>\n<\/tr>\n<\/thead>\n
Molding Specifications<\/td>\n<\/tr>\n
Molding<\/td>\nClamping Stroke<\/td>\nmm<\/td>\n110<\/td>\n122<\/td>\n160<\/td>\n100<\/td>\n128<\/td>\n132<\/td>\n148<\/td>\n100<\/td>\n128<\/td>\n100<\/td>\n225<\/td>\n332<\/td>\n<\/tr>\n
Molding<\/td>\nMold-open Distance<\/td>\nmm<\/td>\n280<\/td>\n302<\/td>\n360<\/td>\n300<\/td>\n328<\/td>\n362<\/td>\n378<\/td>\n300<\/td>\n328<\/td>\n300<\/td>\n509<\/td>\n772<\/td>\n<\/tr>\n
Molding<\/td>\nMold-close Distance<\/td>\nmm<\/td>\n170<\/td>\n180<\/td>\n200<\/td>\n200<\/td>\n200<\/td>\n230<\/td>\n230<\/td>\n200<\/td>\n200<\/td>\n200<\/td>\n284<\/td>\n440<\/td>\n<\/tr>\n
Molding<\/td>\nStretching Stroke<\/td>\nmm<\/td>\n350<\/td>\n400<\/td>\n350<\/td>\n350<\/td>\n350<\/td>\n400<\/td>\n400<\/td>\n350<\/td>\n350\/450<\/td>\n350<\/td>\n450<\/td>\n620<\/td>\n<\/tr>\n
Molding<\/td>\nBottom Mold-open Distance<\/td>\nmm<\/td>\n50<\/td>\n50<\/td>\n50<\/td>\n50<\/td>\n50<\/td>\n50<\/td>\n50<\/td>\n50<\/td>\n60<\/td>\n50<\/td>\n50<\/td>\n75<\/td>\n<\/tr>\n
Molding<\/td>\nPreform Holder<\/td>\n\u2014<\/td>\n60<\/td>\n48<\/td>\n60<\/td>\n96<\/td>\n92<\/td>\n100<\/td>\n92<\/td>\n130<\/td>\n96<\/td>\n166<\/td>\nBlow:200 \/ Heat:63.4<\/td>\n116<\/td>\n<\/tr>\n
Molding<\/td>\nCavities<\/td>\n\u2014<\/td>\n2<\/td>\n2<\/td>\n2<\/td>\n4<\/td>\n4<\/td>\n4<\/td>\n4<\/td>\n6<\/td>\n6<\/td>\n8<\/td>\n2<\/td>\n2<\/td>\n<\/tr>\n

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Container Specifications<\/td>\n<\/tr>\n
Container<\/td>\nMax. Container Volume<\/td>\nml<\/td>\n500<\/td>\n1000<\/td>\n1500<\/td>\n700<\/td>\n800<\/td>\n1300<\/td>\n1500<\/td>\n700<\/td>\n1500<\/td>\n700<\/td>\n5000<\/td>\n22000<\/td>\n<\/tr>\n
Container<\/td>\nMax. Neck Diameter Range<\/td>\nmm<\/td>\n68<\/td>\n88<\/td>\n98<\/td>\n48<\/td>\n68<\/td>\n88<\/td>\n98<\/td>\n38<\/td>\n68<\/td>\n38<\/td>\n58<\/td>\n90<\/td>\n<\/tr>\n
Container<\/td>\nMax. Container Diameter<\/td>\nmm<\/td>\n80<\/td>\n94<\/td>\n110<\/td>\n68<\/td>\n80<\/td>\n94<\/td>\n110<\/td>\n68<\/td>\n94<\/td>\n68<\/td>\n180<\/td>\n300<\/td>\n<\/tr>\n
Container<\/td>\nMax. Container Height<\/td>\nmm<\/td>\n200<\/td>\n260<\/td>\n250<\/td>\n240<\/td>\n250<\/td>\n250\/330<\/td>\n250<\/td>\n240<\/td>\n250\/330<\/td>\n230<\/td>\n340<\/td>\n480<\/td>\n<\/tr>\n
Container<\/td>\nTheoretical Output<\/td>\nbph<\/td>\n2400<\/td>\n2000<\/td>\n1800<\/td>\n4800<\/td>\n4600<\/td>\n3300<\/td>\n3200<\/td>\n7200<\/td>\n5400<\/td>\n9200<\/td>\n1000<\/td>\n700<\/td>\n<\/tr>\n

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Electrical System<\/td>\n<\/tr>\n
Electrical<\/td>\nMax. Heating Power<\/td>\nkW<\/td>\n34<\/td>\n45<\/td>\n42.5<\/td>\n40<\/td>\n62.5<\/td>\n50<\/td>\n68<\/td>\n62.5<\/td>\n72<\/td>\n72<\/td>\n65<\/td>\n86<\/td>\n<\/tr>\n
Electrical<\/td>\nHeating Power (Normal)<\/td>\nkW<\/td>\n8\u201312<\/td>\n20<\/td>\n8\u201313<\/td>\n18<\/td>\n21<\/td>\n25<\/td>\n30<\/td>\n26<\/td>\n32<\/td>\n35<\/td>\n26<\/td>\n45<\/td>\n<\/tr>\n

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Air System<\/td>\n<\/tr>\n
Air<\/td>\nOperating Pressure<\/td>\nkg\/cm\u00b2<\/td>\n7 (all models)<\/td>\n<\/tr>\n
Air<\/td>\nLow Pressure Air Consumption<\/td>\nltr\/min<\/td>\n600<\/td>\n600<\/td>\n600<\/td>\n800<\/td>\n800<\/td>\n800<\/td>\n800<\/td>\n900<\/td>\n1000<\/td>\n1200<\/td>\n1600<\/td>\n4000<\/td>\n<\/tr>\n
Air<\/td>\nBlowing Pressure<\/td>\nkg\/cm\u00b2<\/td>\n26\u201335<\/td>\n35<\/td>\n26\u201335<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n35<\/td>\n<\/tr>\n
Air<\/td>\nHigh Pressure Air Consumption<\/td>\nltr\/min<\/td>\n1000\u20131400<\/td>\n1600<\/td>\n1000\u20131500<\/td>\n3900<\/td>\n4000<\/td>\n5000<\/td>\n6000<\/td>\n5800<\/td>\n9500<\/td>\n7500<\/td>\n5000<\/td>\n12500<\/td>\n<\/tr>\n

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Cooling Water<\/td>\n<\/tr>\n
Cooling<\/td>\nOperating Pressure<\/td>\nkg\/cm\u00b2<\/td>\n5\u20136<\/td>\n6<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n<\/tr>\n
Cooling<\/td>\nTemperature Range<\/td>\n\u00b0C<\/td>\n8\u201310 (normal operating: 8\u201312)<\/td>\n<\/tr>\n
Cooling<\/td>\nFlow Rate<\/td>\nltr\/min<\/td>\n30<\/td>\n30<\/td>\n30<\/td>\n30<\/td>\n30<\/td>\n40<\/td>\n40<\/td>\n40<\/td>\n40<\/td>\n40<\/td>\n91.4<\/td>\n120<\/td>\n<\/tr>\n

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Machine Dimensions<\/td>\n<\/tr>\n
Machine<\/td>\nSize (L x W x H)<\/td>\nmm<\/td>\n2900x1525x1930<\/td>\n2660x1660x2150<\/td>\n3600x1800x1980<\/td>\n3290x1850x2260<\/td>\n4170x1930x2340<\/td>\n5120x2150x2350<\/td>\n5450x2070x2320<\/td>\n4690x2000x2000<\/td>\n5300x2150x2250<\/td>\n5750x2070x2320<\/td>\n4100x2150x2350<\/td>\n4090x2660x3040<\/td>\n<\/tr>\n
Machine<\/td>\nMachine Weight<\/td>\nkg<\/td>\n2000<\/td>\n2600<\/td>\n3000<\/td>\n3500<\/td>\n4000<\/td>\n5500<\/td>\n6500<\/td>\n5500<\/td>\n6500<\/td>\n8000<\/td>\n2500<\/td>\n7000<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

bph = bottles per hour. Specifications subject to change. Contact our engineering team for UK-specific configuration advice and custom requirements.<\/p>\n<\/div>\n

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Manufacturing & Custom Engineering<\/p>\n

Bespoke Solutions for UK Bottling Lines<\/h2>\n

Our manufacturing facility operates dedicated CNC machining centres, precision assembly workshops, and a full-scale pre-shipment testing hall where every two-step blow molding machine undergoes validated dry-run cycles before dispatch. The engineering team has experience across mineral water, carbonated beverage, pharmaceutical, dairy, and household chemical bottle formats \u2014 real application depth that shows in how we specify and configure equipment for individual customer requirements.<\/p>\n

Product customisation is a genuine engineering capability, not a marketing claim. We regularly deliver machines with non-standard cavity counts, modified pitch spacings to match existing preform conveying systems, bespoke mould-open strokes for unusual container geometries, and electrical control panels configured for UK 50 Hz three-phase supply at 230 V or 415 V. Ancillary equipment \u2014 integrated air compressors, industrial chillers, automated preform loaders, and downstream conveying systems \u2014 can be included in the same supply scope, allowing turnkey blow moulding line delivery and commissioning at your production site anywhere across England, Scotland, and Wales.<\/p>\n

\u2709 Get a Custom Quote<\/a><\/p>\n<\/div>\n

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\ud83d\udce6 Standard & Custom Cavity Counts<\/h3>\n

2, 4, 6, or 8 cavities from the catalogue range; non-standard counts engineered on request. Higher cavity counts reduce cost-per-bottle on high-volume lines.<\/p>\n<\/div>\n

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\ud83c\udfed UK 50 Hz Electrical Configuration<\/h3>\n

Control panels configured to British electrical standards \u2014 50 Hz, 230 V single phase and 415 V three-phase \u2014 with English-language HMI interfaces and UK-compatible safety interlocks.<\/p>\n<\/div>\n

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\ud83d\udd27 On-Site Commissioning across the UK<\/h3>\n

Our commissioning engineers are available for installation, operator training, and production validation at UK factory sites \u2014 from the Midlands and Northern England through to Scotland.<\/p>\n<\/div>\n

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\ud83d\udcc8 Spare Parts Fast-Shipped to UK<\/h3>\n

Recommended 12-month spares packs dispatched with each machine. Critical consumables \u2014 IR lamps, seals, clamping wear parts \u2014 held in inventory for fast UK delivery.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Customer Success<\/p>\n

How a Yorkshire Water Bottler Scaled Output by 140%<\/h2>\n

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140%<\/div>\n
Output Growth<\/div>\n<\/div>\n
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7,200<\/div>\n
Bottles\/Hour<\/div>\n<\/div>\n
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18 mo.<\/div>\n
Payback Period<\/div>\n<\/div>\n
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HGA.ES-6C76<\/div>\n
Model Installed<\/div>\n<\/div>\n<\/div>\n
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AquaSpring Natural Waters Ltd. \u2014 Harrogate, North Yorkshire<\/h3>\n

Industry: Natural Spring Water Bottling | Region: Northern England<\/p>\n

AquaSpring Natural Waters, a family-owned spring water producer based in Harrogate, had been operating a single-stage inline blow moulding machine for their 500 ml and 750 ml still water formats. By mid-2024, seasonal demand peaks from retail and foodservice accounts were consistently outpacing production capacity, capping output at around 3,000 bottles per hour and forcing the business to decline new volume orders from two national retail buyers. The existing equipment also locked them into one preform supplier, creating exposure when global PET resin prices rose sharply in Q1 2024.<\/p>\n

After a two-day technical consultation with our application engineers \u2014 covering container format requirements, floor space constraints, UK 415 V electrical supply, and integration with their existing labelling and filling line \u2014 AquaSpring selected the HGA.ES-6C76 two-step blow molding machine with a 6-cavity tooling set optimised for the 500 ml format. Installation was completed over a three-day planned shutdown, with our commissioning engineer on-site throughout. The first production week validated a consistent throughput of 7,200 bottles per hour \u2014 a 140% improvement over previous peak output.<\/p>\n

The two-step process immediately demonstrated its commercial flexibility: within six weeks of commissioning, AquaSpring introduced a 1-litre sports-cap variant using a different preform grade from a second supplier, switching between formats with a straightforward mould change and no modification to the blow moulding machine. By early 2025 they had secured both retail accounts previously declined on capacity grounds. Capital payback was achieved within 18 months, attributed to reduced labour cost per unit, lower energy consumption per bottle compared to the old single-stage machine, and incremental revenue from the new retail contracts.<\/p>\n<\/div>\n

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Customer Testimonials<\/h3>\n
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\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We have been running the HGA.ES-4C100 on our 750 ml still water line for over a year without a single unplanned stoppage. Switching to two-step blowing gave us the freedom to change preform suppliers when PET costs spiked \u2014 something our old inline machine simply couldn’t allow. The machine paid for itself faster than we projected.”<\/p>\n

\u2014 Production Manager<\/div>\n
Regional Beverage Bottler, West Midlands, UK<\/div>\n<\/div>\n
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\u2605\u2605\u2605\u2605\u2605<\/div>\n

“The technical support after delivery was what really stood out. When we had a question about heating zone profiling during our first month, the engineers sent a detailed parameter adjustment guide the same afternoon. The machine handles our pharmaceutical syrup bottles with consistent wall thickness across every cavity \u2014 we’ve had zero rejects due to machine variability since commissioning.”<\/p>\n

\u2014 Operations Director<\/div>\n
Contract Pharma Packager, Greater Manchester, UK<\/div>\n<\/div>\n
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\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We specified the HGA.JS-2C200 for our 5-litre water cooler format. Competitors’ machinery at this container size tends to be unstable at full blowing pressure \u2014 we had bad experiences previously. This machine is solid, the bottles are dimensionally consistent, and the commissioning team was professional throughout. We are already planning a second unit for the Scottish Highland spring water range we are launching next year.”<\/p>\n

\u2014 Plant Manager<\/div>\n
Premium Spring Water Producer, Scottish Highlands, UK<\/div>\n<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

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Related Equipment<\/p>\n

Injection Blow Molding Machine Alternatives<\/h2>\n

For UK pharmaceutical, cosmetic, or specialty packaging operations where injection blow moulding (IBM) remains the preferred process \u2014 particularly for narrow-neck, multi-layer, or precision-volume containers \u2014 we also supply a proven IBM range fully compatible with existing legacy tooling.<\/p>\n

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Jomar IBM65 Replacement<\/span><\/div>\n
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ZQ60 Injection Blow Molding Machine<\/h3>\n

A direct-replacement injection blow moulding machine for the Jomar IBM65, maintaining full tooling interface compatibility while delivering improved cycle efficiency and lower energy consumption per unit. Well-suited to UK pharmaceutical liquid and personal care bottlers already operating on Jomar IBM65 tooling infrastructure.<\/p>\n

View the ZQ60 \u2192<\/a><\/p>\n<\/div>\n<\/div>\n

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Jomar IBM40 Replacement<\/span><\/div>\n
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ZQ40 Injection Blow Molding Machine<\/h3>\n

Purpose-built as a modern upgrade path for the Jomar IBM40. Its compact footprint and straightforward tooling changeover procedure make it a practical choice for UK contract packagers running diverse pharmaceutical, cosmetic, and medical device packaging portfolios on short-run schedules.<\/p>\n

View the ZQ40 \u2192<\/a><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Frequently Asked Questions<\/p>\n

Questions from UK Bottling & Packaging Buyers<\/h2>\n
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What is the difference between a two-step and one-step blow molding machine for mineral water bottles in the UK?<\/p>\n

A one-step machine injects and blows within one integrated cycle, making it well-suited to low-to-medium volume speciality formats. The two-step blow molding machine receives externally supplied preforms, reheats them, and blows them in a separate operation. For high-volume UK water and beverage bottling \u2014 anything above roughly 2,000 bottles per hour \u2014 the two-step process is overwhelmingly preferred because it delivers far higher throughput per machine investment, total flexibility in preform sourcing, and lower energy cost per bottle. The HGA series reaches up to 9,200 bottles per hour on 8-cavity models, which no one-step machine in this size class can approach.<\/p>\n<\/div>\n<\/div>\n

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How much does a two-step PET bottle blow molding machine cost, and can I get a price quote for delivery to my factory in England?<\/p>\n

Pricing for the HGA and HGA.JS series depends on the cavity count (2, 4, 6, or 8), the container volume and neck diameter range, optional ancillaries such as integrated compressors and chillers, and any custom engineering requirements for your specific line. Because delivery to England, Scotland, or Wales \u2014 including shipping, customs clearance, and optional on-site commissioning \u2014 forms part of the total cost, a meaningful price comparison requires a full quotation. We prepare detailed proposals with complete bill-of-materials within two to three working days of receiving your bottle specifications and production targets. Email sales@isbm-equipment.com to start the process at no obligation.<\/p>\n<\/div>\n<\/div>\n

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Which model should I choose if I need to produce both 500 ml and 1.5 litre water bottles on the same two-step blow molding machine at my UK plant?<\/p>\n

The HGA.ES-4C100 and HGA.ES-4C114 are the most common selections for UK lines needing to cover both 500 ml and 1.5 litre formats, as their mould-open distance, stretching stroke, and preform holder spacing accommodate both container sizes with a tooling changeover. The HGA.ES-2C130 is an alternative where 1.5 litres is the primary format and a 2-cavity output rate is sufficient. The right model depends on your target output rate per format, how frequently you plan to switch SKUs, and available floor space. Our technical team will model your production scenarios in writing before you commit to a purchase \u2014 this is included as part of the quotation process at no charge.<\/p>\n<\/div>\n<\/div>\n

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Where can I find a reliable two-step PET blow molding machine supplier that delivers and commissions equipment at bottling plants in England, Scotland, or Wales?<\/p>\n

We manage the complete supply chain from factory to commissioned production at UK sites \u2014 covering freight, port clearance, inland delivery, machine installation, and operator training. Our commissioning engineers work at production facilities across England, Scotland, and Wales, and we maintain a UK-addressed spare parts dispatch point for fast component delivery. Post-commissioning technical support is available in English by email and video call during UK business hours. Contact us at sales@isbm-equipment.com with your site location, timeline, and machine requirements to receive a delivery and commissioning cost breakdown alongside your equipment quotation.<\/p>\n<\/div>\n<\/div>\n

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How long does it typically take from placing an order to receiving a commissioned two-step blow molding machine at a UK pharmaceutical packaging facility?<\/p>\n

Standard catalogue models in the HGA.ES range typically ship within 60 to 90 days of confirmed order. Custom-engineered variants \u2014 non-standard cavity counts, bespoke electrical configurations, or purpose-built ancillary packages \u2014 may require additional engineering lead time, which we communicate precisely in the quotation. Sea freight transit to a UK port adds approximately 25 to 35 days. When combined with inland delivery and a typical three-to-five-day commissioning period, a realistic project timeline from order confirmation to production-ready machine at a UK site is four to five months for standard models. For pharmaceutical applications requiring quality documentation packs or material compliance certificates, specify this at enquiry stage so we can include the relevant records without delaying dispatch.<\/p>\n<\/div>\n<\/div>\n

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What routine maintenance does a two-step PET blow molding machine require, and can our UK factory team carry it out without specialist engineers on site?<\/p>\n

Day-to-day maintenance is well within the capability of a trained in-house technician. It covers infrared lamp inspection and replacement when output falls below baseline, lubrication of the clamping mechanism and stretch rod assembly at the intervals in the maintenance manual, cooling water circuit checks for flow rate and scale build-up, and air filter servicing on the low- and high-pressure circuits. We supply a full English-language maintenance manual, a recommended 12-month spares kit, and instructional video guides for the most common service tasks with every machine. For major overhauls \u2014 typically at 10,000 to 15,000 running hours \u2014 we recommend qualified engineer attendance, and we can arrange for one of our technicians to visit your UK site on a scheduled basis or on-call basis depending on your service agreement preference.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Get in Touch Today<\/p>\n

Ready to Upgrade Your UK Bottling Line?<\/h2>\n

Share your bottle format, required output rate, and UK site location. Our engineers will recommend the right model, prepare a full quotation, and manage delivery and commissioning from factory to production-ready machine at your facility.<\/p>\n

Get a Quote \u2014 sales@isbm-equipment.com<\/a><\/p>\n<\/div>\n

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