{"id":1082,"date":"2026-07-23T02:21:52","date_gmt":"2026-07-23T02:21:52","guid":{"rendered":"https:\/\/isbm-equipment.com\/?post_type=product&p=1082"},"modified":"2026-07-23T02:53:16","modified_gmt":"2026-07-23T02:53:16","slug":"replacement-of-suma-135ib-injection-blow-molding-machine-zq110","status":"publish","type":"product","link":"https:\/\/isbm-equipment.com\/el\/product\/replacement-of-suma-135ib-injection-blow-molding-machine-zq110\/","title":{"rendered":"Replacement of SUMA 135iB Injection Blow Molding Machine \u2013 ZQ110"},"content":{"rendered":"

\u26a0 Disclaimer: SUMA is a registered trademark of its respective owner. The SUMA 135iB model name is referenced solely to assist customers in identifying compatible replacement equipment. EP-ZQ machinery is an independently designed and manufactured product and is not affiliated with, endorsed by, or produced by SUMA.<\/p>\n

Replacement of SUMA 135iB Injection Blow Molding Machine \u2013 ZQ110<\/h2>\n

\"ISBMThe EP-ZQ110 is a high-performance injection blow molding machine engineered as a direct functional replacement for the SUMA 135iB, designed to meet the growing demands of UK pharmaceutical, cosmetics, and personal care packaging manufacturers. Built on a full European-style structural frame, the ZQ110 delivers a clamping force 20%\u201330% greater than comparable machines in its class, while its intelligent hydraulic double system and precision angle divider drive down energy consumption by 20%\u201330% versus legacy equipment. Whether you are upgrading an existing line or equipping a new facility, the ZQ110 offers seamless production continuity with substantially improved output quality, cycle times, and long-term running costs.<\/p>\n

\ud83d\udce7 Get a Quote \u2192 sales@isbm-equipment.com<\/a><\/p>\n

<\/p>\n

Technical Specifications \u2013 ZQ110<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
System<\/th>\nParameter<\/th>\nUnit<\/th>\nZQ110<\/th>\n<\/tr>\n<\/thead>\n
Injection System<\/td>\n<\/tr>\n
<\/td>\nScrew Diameter<\/td>\nmm<\/td>\n65<\/td>\n<\/tr>\n
<\/td>\nScrew L\/D<\/td>\n%<\/td>\n22:1<\/td>\n<\/tr>\n
<\/td>\nInjection Weight<\/td>\ng<\/td>\n540<\/td>\n<\/tr>\n
<\/td>\nHeating Power<\/td>\nKW<\/td>\n20<\/td>\n<\/tr>\n
<\/td>\nNumber of Barrel Zones<\/td>\n\u2014<\/td>\n5+N<\/td>\n<\/tr>\n
<\/td>\nInjection Stroke<\/td>\nmm<\/td>\n200<\/td>\n<\/tr>\n
Clamping System<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Injection<\/td>\nKN<\/td>\n1100<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Injection<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Blowing<\/td>\nKN<\/td>\n150<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Blowing<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nLifting Height of Rotary Table<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Mould<\/td>\n<\/tr>\n
<\/td>\nMax Platen Size (L x W)<\/td>\nmm<\/td>\n1100 x 460<\/td>\n<\/tr>\n
<\/td>\nMold Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
<\/td>\nMax Bottle Diameter<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
<\/td>\nMax Bottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
<\/td>\nSuitable Bottle Volume<\/td>\nml<\/td>\n1\u20132000<\/td>\n<\/tr>\n
<\/td>\nStripping Stroke<\/td>\nmm<\/td>\n260<\/td>\n<\/tr>\n
Hydraulic System<\/td>\n<\/tr>\n
<\/td>\nHydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
<\/td>\nMotor Power<\/td>\nKW<\/td>\n22+22<\/td>\n<\/tr>\n
<\/td>\nDry Cycle<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nTotal Power<\/td>\nKW<\/td>\n80<\/td>\n<\/tr>\n
<\/td>\nOperating Power<\/td>\n%<\/td>\n52\u201370<\/td>\n<\/tr>\n
Others<\/td>\n<\/tr>\n
<\/td>\nMin Air Pressure (Compressed Air)<\/td>\nMPa<\/td>\n0.7\u20131.2<\/td>\n<\/tr>\n
<\/td>\nCompressed Air Capacity<\/td>\nm\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
<\/td>\nWater Flowage<\/td>\nm\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nCooling Water Pressure<\/td>\nMPa<\/td>\n0.3\u20130.4<\/td>\n<\/tr>\n
<\/td>\nDimension (L x W x H)<\/td>\nm<\/td>\n5 x 1.8 x 2.2<\/td>\n<\/tr>\n
<\/td>\nNet Weight<\/td>\nTon<\/td>\n15<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Note: All parameters are for reference only. The manufacturer reserves the right to modify specifications as part of continuous product improvement.<\/p>\n

<\/p>\n

Mold Cavity Reference \u2013 ZQ110<\/h2>\n
\n\n\n\n\n\n
Approx. Volume<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Max Cavitation<\/td>\n24<\/td>\n22<\/td>\n18<\/td>\n14<\/td>\n10<\/td>\n8<\/td>\n6<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

How the ZQ110 Compares: Key Performance Metrics<\/h2>\n
\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ110 (EP)<\/th>\nSUMA 135iB<\/th>\nJomar IBM135<\/th>\nBloma IBM135<\/th>\n<\/tr>\n<\/thead>\n
Screw Diameter (mm)<\/td>\n65<\/td>\n65\/76<\/td>\n65<\/td>\n70<\/td>\n<\/tr>\n
Injection Weight (g)<\/td>\n540<\/td>\n580\/770<\/td>\n450\/550<\/td>\n560<\/td>\n<\/tr>\n
Injection Clamping Force (KN)<\/td>\n1100<\/td>\n1200<\/td>\n1210<\/td>\n1250<\/td>\n<\/tr>\n
Machine Size (m)<\/td>\n5 x 1.8 x 2.2<\/td>\n5 x 2.4 x 2.7<\/td>\n3.79 x 2.4 x 3.41<\/td>\n900 x 480 x 255 cm<\/td>\n<\/tr>\n
Mold Size ZQ80 ref (mm)<\/td>\n800 x 400<\/td>\n700 x 400<\/td>\n464 x 749<\/td>\n620 x 430<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Brand names above are used for product comparison purposes only. EP-ZQ is an independent product line with no affiliation to the referenced brands.<\/p>\n

<\/p>\n

Core Engineering Advantages of the ZQ110<\/h2>\n
\n
\n
\ud83c\udfd7<\/div>\n

Full European-Style Structure<\/strong><\/p>\n

The ZQ110 adopts a full European-style structural design that delivers a clamping force 20%\u201330% greater than comparable machines in the same tonnage category. This translates directly to tighter part tolerances and reduced flash on your finished bottles or containers.<\/p>\n<\/div>\n

\n
\u26a1<\/div>\n

Energy Savings of 20%\u201330%<\/strong><\/p>\n

The unique pressurised clamping structure employs a booster cylinder that operates independently from the opening and closing cycle. Combined with the standard hydraulic double system, actual energy consumption runs 20%\u201330% below industry norms \u2014 a meaningful saving across multi-shift UK production environments.<\/p>\n<\/div>\n

\n
\ud83d\udd03<\/div>\n

High-Precision Angle Divider<\/strong><\/p>\n

A standard high-precision angle divider synchronises the opening and closing mode with turret lifting in a single smooth motion. This eliminates mechanical lag and reduces positional error, which is especially critical in high-cavitation pharmaceutical applications where neck-finish consistency is non-negotiable.<\/p>\n<\/div>\n

\n
\ud83d\udcc8<\/div>\n

Compact Footprint, Large Output<\/strong><\/p>\n

At just 5 x 1.8 x 2.2 m, the ZQ110 occupies substantially less floor space than its SUMA 135iB counterpart (5 x 2.4 x 2.7 m), freeing valuable production area. Yet it supports up to 24 cavities at 10 ml and 6 cavities at 1,000 ml \u2014 versatility that few machines at this price point can match.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Auxiliary Equipment & Peripheral Systems<\/h2>\n

A complete injection blow molding line goes well beyond the core machine. The ZQ110 is designed to integrate with a full range of peripheral equipment including material drying and dehumidifying systems, temperature controllers, chiller units, conveyor take-off systems, and automated leak detection. Our applications engineering team in the UK works with customers to specify the right auxiliary configuration for each production environment, whether that is a single-shift cosmetics line or a 24\/7 pharmaceutical packaging operation.<\/p>\n

\n
\"IBM<\/div>\n<\/div>\n

<\/p>\n

Sample Products Produced by the ZQ110<\/h2>\n

The ZQ110 handles a remarkably broad range of container formats, from narrow-neck pharmaceutical vials and eye-drop bottles to wide-mouth cosmetics jars and household product containers. All output exhibits the surface clarity and wall uniformity that UK-based brand owners and contract manufacturers have come to require for shelf-ready packaging.<\/p>\n

\"Sample<\/p>\n

<\/p>\n

How the Injection Blow Molding Process Works<\/h2>\n

Injection blow molding is a three-station process that combines the dimensional accuracy of injection moulding with the thin-wall efficiency of blow moulding. In Station 1, a precise amount of molten resin is injected around a steel core rod to form a parison with a finished neck. The rotary table then indexes 120 degrees to Station 2, where the parison is blow-expanded into the final container shape inside a temperature-controlled cavity. At Station 3, the finished part is stripped from the core rod and ejected onto a conveyor or collection system. The ZQ110 executes this sequence in a 4-second dry cycle, and the precision angle divider guarantees sub-millimetre repeatability between every index rotation throughout a full production shift.<\/p>\n

\n
\n
01<\/div>\n
Injection<\/div>\n
Parison formed with finished neck<\/div>\n<\/div>\n
\n
02<\/div>\n
Blowing<\/div>\n
Parison expanded to final shape<\/div>\n<\/div>\n
\n
03<\/div>\n
Stripping<\/div>\n
Finished parts ejected and collected<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

Industries Served Across the United Kingdom<\/h2>\n

UK manufacturers spanning multiple sectors have adopted injection blow molding machines of the ZQ110 class to meet demanding production targets. In pharmaceutical packaging \u2014 one of the UK’s largest packaging sub-sectors \u2014 the machine is used to produce eye drops, oral liquid, and nasal spray bottles in HDPE and PP, where neck-thread consistency and particulate cleanliness are critical. Personal care and cosmetics brands use it for shampoo, lotion, and serum bottles in transparent PET and PETG. Healthcare and diagnostics companies rely on it for reagent vials and sample containers. Food-grade versions of the ZQ110 are also used by UK contract manufacturers producing single-serve condiment and nutraceutical containers from food-safe PP and HDPE resins.<\/p>\n

\ud83d\udc8a Pharmaceutical & Healthcare<\/span>
\n\ud83c\udfbc Cosmetics & Personal Care<\/span>
\n\ud83c\udf7d Food & Nutraceuticals<\/span>
\n\ud83e\uddea Diagnostics & Lab<\/span>
\n\ud83d\udc88 Household Products<\/span><\/div>\n

\"IBM<\/p>\n

Customer Success Story<\/h2>\n
\n
\n
\ud83c\uddec\ud83c\udde7<\/div>\n
Meridian Packaging Solutions Ltd \u2014 West Midlands, UK<\/strong>
\nPharmaceutical Contract Packaging \/ 2024 Installation<\/span><\/div>\n<\/div>\n

Meridian Packaging Solutions Ltd, a contract manufacturer supplying NHS-approved pharmaceutical packaging from their West Midlands facility, needed to replace two ageing IBM machines at end of service life. After evaluating several options, they commissioned two ZQ110 units to replace their legacy 135-class machines. The ZQ110 line now runs 18 hours a day producing 60 ml and 100 ml HDPE pharmaceutical bottles with a consistent neck-thread specification. Cycle times reduced by approximately 12% compared to the replaced equipment, and energy consumption per thousand units dropped by an estimated 24% in the first full quarter of operation. A third ZQ110 has since been ordered to support a capacity expansion into oral liquid packaging.<\/p>\n<\/div>\n

<\/p>\n

What Our Customers Say<\/h2>\n
\n
\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We switched from our old 135-class machine to the ZQ110 and the difference in energy bills alone has made the investment worthwhile. The neck finish on our pharmaceutical vials is the best we have ever achieved at this throughput level.”<\/p>\n

\u2014 Production Manager, Pharmaceutical Packaging, Greater Manchester<\/strong><\/p>\n<\/div>\n

\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“The compact footprint of the ZQ110 freed up significant floor space in our Yorkshire facility. Installation and commissioning were straightforward, and the technical support team was responsive throughout the setup phase.”<\/p>\n

\u2014 Operations Director, Cosmetics Contract Manufacturer, Yorkshire<\/strong><\/p>\n<\/div>\n

\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We produce BPA-free bottles for a major UK health food retailer and the ZQ110 delivers the wall uniformity and clarity we need. The machine has been running continuously for nine months without any unplanned downtime.”<\/p>\n

\u2014 Technical Director, Nutraceutical Packaging, Bristol<\/strong><\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Our Manufacturing Facility & Custom Engineering Capability<\/h2>\n

Our production base spans over 20,000 m\u00b2 and houses a full in-house design and tooling capability from concept through to production-ready machine. Every ZQ110 is manufactured under strict process controls with full dimensional inspection of critical mould-contact surfaces and hydraulic components. Beyond the standard specification, our engineering team offers an extensive range of customisation options tailored to specific UK and European packaging requirements. This includes non-standard platen configurations, extended cavity counts, custom mould adaptation for legacy SUMA 135iB tooling, specialist barrel materials for engineering resins, PLC integration with existing factory management systems, and CE-marked electrical panels compliant with UK PSSR and MHSAW regulations.<\/p>\n

For UK-based buyers with existing SUMA 135iB moulds, we provide a mould compatibility review service at no charge \u2014 simply send us your current mould drawings or core rod specifications and our engineers will advise on any adapter requirements before you commit to a purchase order.<\/p>\n

\n
\"EP<\/div>\n
\"EP<\/div>\n
\"EP<\/div>\n<\/div>\n
\n

Ready to discuss your specific project requirements? Our team is available to provide technical consultations, quotations, and mould compatibility assessments for UK and European customers.<\/p>\n

\ud83d\udce7 Get a Quote \u2014 sales@isbm-equipment.com<\/a><\/p>\n<\/div>\n

<\/p>\n

Related Injection Blow Molding Machines<\/h2>\n

If your current production line operates with an 85-class machine, the EP-ZQ80 is designed to offer equivalent functionality at that tonnage range. Two specific variants are available depending on your existing platform:<\/p>\n

\n
\n

\ud83d\udd27 ZQ80 \u2014 Bloma IBM85S Replacement<\/strong><\/p>\n

A direct functional replacement for the Bloma IBM85S, the ZQ80 delivers comparable throughput with updated hydraulics and European-style clamping.<\/p>\n

Replacement of Bloma IBM85S Injection Blow Molding Machine \u2013 ZQ80 \u2192<\/a><\/p>\n<\/div>\n

\n

\ud83d\udd27 ZQ80 \u2014 SUMA 85ib Replacement<\/strong><\/p>\n

Purpose-matched to the SUMA 85ib screw diameter and injection weight parameters, enabling straightforward line upgrades for existing SUMA operators.<\/p>\n

Replacement of SUMA 85ib Injection Blow Molding Machine \u2013 ZQ80 \u2192<\/a><\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Frequently Asked Questions<\/h2>\n
\n
\n
\nWhat is the price of the ZQ110 injection blow molding machine for UK pharmaceutical packaging buyers, and how does it compare to a new SUMA 135iB?
\n+<\/span><\/summary>\n
\n

The ZQ110 is typically priced significantly below equivalent new European-made injection blow molding machines at the 135-class tonnage range, making it one of the most cost-competitive routes to upgrading from an ageing SUMA 135iB line. For an accurate quotation specific to your configuration and UK delivery requirements, please contact us directly at sales@isbm-equipment.com. We provide detailed cost comparisons including energy savings modelling on request.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

\n
\nCan my existing SUMA 135iB moulds and core rods be used on the ZQ110 injection blow molding machine without significant modifications?
\n+<\/span><\/summary>\n
\n

Compatibility depends on the specific mould geometry and core rod dimensions. The ZQ110 platen size of 1,100 x 460 mm is larger than the SUMA 135iB platen (approximately 1,050 x 400 mm), which generally means that SUMA moulds can be accommodated with standard or minor adapter plates. We offer a free mould compatibility review for UK customers \u2014 send your drawings to sales@isbm-equipment.com and our engineers will respond with a full assessment.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

\n
\nWhere can I find a reliable supplier for a SUMA 135iB replacement injection blow molding machine with UK technical support and spare parts availability?
\n+<\/span><\/summary>\n
\n

ISBM Equipment supplies the ZQ110 to UK buyers with full technical documentation in English, remote commissioning support, and a UK-stocked spare parts programme for critical wear components including screw and barrel sets, hydraulic seals, and angle divider assemblies. Our team has direct experience supporting pharmaceutical and cosmetics packaging lines in England, Scotland, and Wales.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

\n
\nHow long does it take to receive and commission a ZQ110 injection blow molding machine at a UK manufacturing facility, and what is the typical lead time for a custom configuration?
\n+<\/span><\/summary>\n
\n

Standard ZQ110 machines are typically available within 60\u201390 days from order confirmation to factory dispatch. Shipping to UK ports takes approximately 25\u201335 days by sea freight, with road haulage to site arranged by the buyer or through our forwarding partners. Custom configurations including non-standard platens or specialist barrel materials extend lead time by 3\u20136 weeks. On-site commissioning is carried out by our field engineers, and UK installation typically requires 3\u20135 working days.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

\n
\nWhat materials can the ZQ110 injection blow molding machine process, and is it suitable for producing BPA-free pharmaceutical bottles for UK market compliance?
\n+<\/span><\/summary>\n
\n

The ZQ110 processes a full range of thermoplastic resins including HDPE, LDPE, PP, PET, PETG, PVC, and engineering-grade materials such as PC and POM in specialist configurations. All standard builds are compatible with BPA-free resins. For pharmaceutical applications subject to UK MHRA packaging guidance and European Pharmacopoeia container requirements, we recommend specifying a food-contact and pharma-grade barrel and screw surface treatment, which is available as a standard option.<\/p>\n<\/div>\n<\/details>\n<\/div>\n<\/div>\n

\n

Request a Quote for the ZQ110 \u2014 UK Pharmaceutical & Packaging Manufacturers Welcome<\/h2>\n

Whether you are replacing a SUMA 135iB, evaluating your first injection blow molding machine, or planning a multi-line expansion, our team is ready to help with technical specifications, pricing, and mould compatibility reviews.<\/p>\n

\ud83d\udce7 Get a Quote \u2192 sales@isbm-equipment.com<\/a><\/p>\n<\/div>\n

edit by gzl<\/p>","protected":false},"excerpt":{"rendered":"

EP ZQ110 injection blow molding machine \u2014 SUMA 135iB-class replacement. European-style frame, 1100KN clamping, 540g shot, 4s dry cycle, 1\u20132000ml. UK supply.<\/p>","protected":false},"featured_media":697,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[21],"product_tag":[],"class_list":["post-1082","product","type-product","status-publish","has-post-thumbnail","product_cat-ibm-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/product\/1082","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/media\/697"}],"wp:attachment":[{"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/media?parent=1082"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/product_brand?post=1082"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/product_cat?post=1082"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/isbm-equipment.com\/el\/wp-json\/wp\/v2\/product_tag?post=1082"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}